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HomeMy WebLinkAbout20160427.tiff CDPHE COLORADO CO Department of Public • Health ft Environment Dedicated to protecting and improving the health and environment of the people of Colorado RECEIVED Weld County - Clerk to the Board JAN 1 9 2016 1150 O StPO Box WELD COUNTY Greeley, CO 80632 758 COMMISSIONERS Gr January 14, 2016 Dear Sir or Madam: On January 20, 2016, the Air Pollution Control Division will begin a 30-day public notice period for Noble Energy, Inc. - Furrow Federal Pad. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the beginning of the public notice period. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health Et Environment APCD-SS-B1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Clara Gonzales Regards, Clara Gonzales Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 7fx. 2 2016-0427 tP al717-PLJ,4300 Cherry Creek Drive S., Denver, CO 80246-1530 P 303-692-2000 www.colorado.gov/cdphe John W. Hickenlooper, Governor I Larry Wolk,MD,MSPH, Executive Director and Chief Medical Officer \.t 410/' ,IK CE Air Pollution Control Division CO Notice of a Proposed Project or Activity Warranting Public .M Comment Website Title: Noble Energy, Inc. - Furrow Federal Pad - Weld County Notice Period Begins: January 20, 2016 Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Noble Energy, Inc. Facility: Furrow Federal Pad Oil and gas exploration and production facility NWSW Section 14, T7N, R64W Weld County The proposed project or activity is as follows: Addition of a separator flare to an existing oil and gas exploration and production facility. The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, the Division's analysis, and a draft of Construction Permit 15WE1285 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Any such comment must be submitted in writing to the following addressee: Stephanie Spector Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 cdphe.commentsapcd@state.co.us A COLORADO 1 I actin..,cxvun�.: �wFF�,srs�a�n.o�rn. STATE OF COLORADO °,•co�� COLORADO DEPARTMENT OF PUBLIC HEALTH AND ENVIRONMENT A. AIR POLLUTION CONTROL DIVISION i-" \ ) TELEPHONE:(303)692-3150 \ *� *8.76/ CONSTRUCTION PERMIT PERMIT NO: 1 511r E 1 285 Issuance 1 DATE ISSUED: ISSUED TO: Noble Energy, Inc. THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS: Oil and gas facility, known as the Furrow Federal Pad, located in the NWSW of Section 14, Township 7 North, Range 64 West, in Weld County, Colorado. THE SPECIFIC EQUIPMENT OR ACTIVITY SUBJECT TO THIS PERMIT INCLUDES THE FOLLOWING: Facility AIRS Equipment Point Description ID LP VOC Separator controlled by a flare stack (COMM OOOO Combustor Flare 026 200; 48"). Flare has a minimum combustion efficiency of 95%. The flare is enclosed. THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S.(25-7-101 et seq),TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF-CERTIFY FOR FINAL AUTHORIZATION 1. YOU MUST notify the Air Pollution Control Division (the Division) no later than fifteen days after issuance of this permit, by submitting a Notice of Startup form to the Division. The Notice of Startup form may be downloaded online at https://www.colorado.gov/pacific/cdphe/other-air-permitting-notices. Failure to notify the Division of startup of the permitted source is a violation of Air Quality Control Commission (AQCC) Regulation No. 3, Part B, Section III.G.1 and can result in the revocation of the permit. 2. Within one hundred and eighty days(180) after issuance of this permit, compliance with the conditions contained in this permit shall be demonstrated to the Division. It is the owner or operator's responsibility to self-certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit. (Reference: Regulation No. 3, Part B, III.G.2). 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i)does not commence construction/modification or operation of this source within 18 AIRS ID: 123/9BA1 Page 1 of 9 Wellhead Version 2012-1 Col D men f PubD lic PollutionHealthand ControlEnvironment Division months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii)discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation No. 3, Part B, III.F.4.b. (Reference: Regulation No. 3, Part B, III.F.4.) 4. The operator shall complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self-certification process. (Reference: Regulation No. 3, Part B, Section III.E.) 5. The following information for all permitted equipment except fugitive emissions from equipment leaks shall be provided to the Division within fifteen (15) days after issuance of permit. • manufacturer • model number • serial number This information shall be included with the Notice of Startup submitted for the equipment. (Reference: Regulation No. 3, Part B, III.E.) 6. The operator shall retain the permit final authorization letter issued by the Division, after completion of self-certification,with the most current construction permit. This construction permit alone does not provide final authority for the operation of this source. EMISSION LIMITATIONS AND RECORDS 7. Emissions of air pollutants shall not exceed the following limitations (as calculated in the Division's preliminary analysis). (Reference: Regulation No. 3, Part B, Section II.A.4) Annual Limits: Facility AIRS Tons per Year Equipment ID Point NO. VOC CO Emission Type LP VOC Flare 026 1.3 17.0 3.2 Point See "Notes to Permit Holder#4"for information on emission factors and methods used to calculate limits. Compliance with the annual limits shall be determined by recording the facility's annual criteria pollutant emissions, (including all HAPs above the de-minimis reporting level)from each emission unit, on a rolling twelve (12) month total. By the end of each month a new twelve-month total shall be calculated based on the previous twelve months' data. The permit holder shall calculate emissions each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. This rolling twelve-month total shall apply to all permitted emission units, requiring an APEN, at this facility. 8. The emission points in the table below shall be operated and maintained with the control equipment as listed in order to reduce emissions to less than or equal to the limits established in this permit(Reference: Regulation No.3, Part B, Section III.E.) AIRS ID: 123/9BA1 Page 2 of 9 D I coi,A. . D= men if Public Health and Environment Air Pollution Control Division Facility AIRS Pollutants Equipment Point Control Device Controlled ID LP VOC 026 Separator controlled by a flare stack VOC and HAPS Flare PROCESS LIMITATIONS AND RECORDS 9. This source shall be limited to the following maximum processing rates as listed below. Monthly records of the throughput shall be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation 3, Part B, II.A.4) Process/Consumption Limits Facility AIRS Process Parameter Annual Limit Equipment ID Point LP VOC Flare 026 Natural gas flaring 14.6 MMSCF/yr The owner or operator shall calculate monthly process rates based on the calendar month. Compliance with the annual throughput limits shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve-month total is calculated based on the previous twelve months'data. The permit holder shall calculate throughput each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. STATE AND FEDERAL REGULATORY REQUIREMENTS 10. The permit number and AIRS ID number shall be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, III.E.) (State only enforceable) 11. Visible emissions shall not exceed twenty percent(20%)opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions shall not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section I I.A.1. &4.) 12. No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity for a period or periods aggregating more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.5.) 13. These sources are subject to the odor requirements of Regulation No. 2. (State only enforceable) 14. The flare(s) covered by this permit is subject to Regulation No. 7, Section XVII.B General Provisions (State only enforceable). These requirements include, but are not limited to: • XVII.B.2.b If a combustion device is used to control emissions of volatile organic compounds to comply with Section XVII, it shall be enclosed, have no visible emissions during normal operations, and be designed so that an observer can, by means of visual observation from the outside of the enclosed combustion device, or by other means approved by the Division, determine whether it is operating properly. AIRS ID: 123/9BA1 Page 3 of 9 DCol D men f Public PollutionHealthand Control DivisionEnvironment • XVII.B.2.d Auto-igniters: All combustion devices used to control emissions of hydrocarbons must be equipped with and operate an auto-igniter as follows: • XVII.B.2.d.(i) All combustion devices installed on or after May 1, 2014, must be equipped with an operational auto-igniter upon installation of the combustion device. • XVII.B.2.d.(ii) All combustion devices installed before May 1, 2014, must be equipped with an operational auto-igniter by or before May 1, 2016, or after the next combustion device planned shutdown, whichever comes first. 15. The separator covered by this permit is subject to Regulation 7, Section XVII.G.(State Only). On or after August 1, 2014, gas coming off a separator, produced during normal operation from any newly constructed, hydraulically fractured, or recompleted oil and gas well, must either be routed to a gas gathering line or controlled from the date of first production by air pollution control equipment that achieves an average hydrocarbon control efficiency of 95%. If a combustion device is used, it must have a design destruction efficiency of at least 98% for hydrocarbons. OPERATING & MAINTENANCE REQUIREMENTS 16. Upon startup of this point, the applicant shall follow the operating and maintenance(O&M) plan and record keeping format approved by the Division, in order to demonstrate compliance on an ongoing basis with the requirements of this permit. Revisions to your O&M plan are subject to Division approval prior to implementation. (Reference: Regulation No. 3, Part B, Section III.G.7:) COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 17. The owner or operator shall demonstrate compliance with opacity standards using EPA Method 22 to measure opacity from the flare. (Reference: Regulation No. 1, Section II.A.5). ADDITIONAL REQUIREMENTS 18. A revised Air Pollutant Emission Notice(APEN)shall be filed: (Reference: Regulation No.3, Part A, II.C) a. Annually whenever a significant increase in emissions occurs as follows: For any criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five (5)tons per year or more, above the level reported on the last APEN; or For any non-criteria reportable pollutant: If the emissions increase by 50%or five(5)tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or c. Whenever new control equipment is installed,or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. AIRS ID: 123/9BA1 Page 4 of 9 IIry Col, . . D . men .f Public Health and Environment Air Pollution Control Division 19. Federal regulatory program requirements(i.e. PSD, NANSR)shall apply to this source at any such time that this source becomes major solely by virtue of a relaxation in any permit condition. Any relaxation that increases the potential to emit above the applicable Federal program threshold will require a full review of the source as though construction had not yet commenced on the source. The source shall not exceed the Federal program threshold until a permit is granted. (Regulation No. 3 Part D). GENERAL TERMS AND CONDITIONS 20. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the APCD as provided in AQCC Regulation No. 3, Part B, Section II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 21. If this permit specifically states that final authorization has been granted,then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide"final"authority for this activity or operation of this source. Final authorization of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and AQCC Regulation No. 3, Part B, Section III.G. Final authorization cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self-certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final authorization. Details for obtaining final authorization to operate are located in the Requirements to Self-Certify for Final Authorization section of this permit. 22. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the applicant or applicant's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 23. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the APCD to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 24. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence,this permit shall be deemed denied ab initio. This permit may be revoked at any time prior to self-certification and final authorization by the Air Pollution Control Division (APCD) on grounds set forth in the Colorado Air Quality Control Act and regulations of the Air Quality Control Commission (AQCC), including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division revokes a permit,the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. 25. Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued,the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 26. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal AIRS ID: 123/9BA1 Page 5 of 9 DCol D men f Public PollutionHealthand ControlEnvironment Division enforcement actions under Sections 25-7-115(enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: Stephanie Spector, PE Permit Engineer Permit History Issuance Date Description Issuance 1 This Issuance Issued to Noble Energy, Inc. Newly permitted separator flare at a synthetic minor facility. AIRS ID: 123/9BA1 Page 6 of 9 111 1. col. . Dz. men if Public Health and Environment Air Pollution Control Division Notes to Permit Holder: 1) The permit holder is required to pay fees for the processing time for this permit.An invoice for these fees will be issued after the permit is issued.The permit holder shall pay the invoice within 30 days of receipt of the invoice. Failure to pay the invoice will result in revocation of this permit(Reference: Regulation No. 3, Part A, Section VI.B.) 2) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice(APEN)and application form must be submitted with a request for a permit revision. 3) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1 of the Common Provisions Regulation. See: https://www.colorado.aov/pacific/cdphe/acicc-reps 4) The following emissions of non-criteria reportable air pollutants are estimated based upon the process limits as indicated in this permit. This information is listed to inform the operator of the Division's analysis of the specific compounds emitted if the source(s) operate at the permitted limitations. Uncontrolled Emission Are the Controlled AIRS Rate emissions Emission Point Pollutant CAS# BIN (lb/yr) reportable? Rate(Ibtyr) Benzene 71432 A 117 No 6 Toluene 108883 C 925 Yes 46 Ethylbenzene 100414 C 95 No 5 026 Xylenes 1130207 C 336 Yes 17 n-Hexane 110543 C 6344 Yes 317 2,2,4- 540841 C 624 No 31 Trim ethyl pentane 5) The emission levels contained in this permit are based on the following emission factors: Point 026: Weight Emission Emission CAS# Pollutant Fraction of Factors Factors Source Gas(%) Uncontrolled Controlled NOx ___ 172.6146 --- Engineering Ib/mmscf Calculation CO ___ 438.3862 Engineering Ib/mmscf Calculation VOC 46.18 46592.4713 2329.6236 Engineering lb/MMscf Ib/mmscf Calculation 71432 Benzene 0.10 8.0406 0.4020 Engineering lb/MMscf Ib/mmscf Calculation 108883 Toluene 0.08 63.3643 3.1682 Engineering lb/MMscf Ib/mmscf Calculation AIRS ID: 123/9BA1 Page 7 of 9 Col D men f Pu Airblic PollutionHealthand Control DivisionEnvironment Weight Emission Emission CAS# Pollutant Fraction of Factors Factors Source Gas(%) Uncontrolled Controlled 100414 Ethylbenzene 0.01 6.4804 0.3240 Engineering lb/MMscf lb/mmscf Calculation 1330207 Xylenes 0.03 23.0416 1.1521 Engineering lb/MMscf lb/mmscf Calculation 110543 n-hexane 0.63 434.5498 21.7275 Engineering lb/MMscf lb/mmscf Calculation Note: The uncontrolled VOC and HAP emissions for this point were calculated using the August 6, 2015 analysis of a gas sample collected from the Furrow Federal AB 14-63HN well and HYSYS. The controlled VOC and HAP emissions factors for point 026 are based on the enclosed flare control efficiency of 95%. 6) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice (APEN) associated with this permit is valid for a term of five years from the date it was received by the Division.A revised APEN shall be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit.For any questions regarding a specific expiration date call the Division at(303)-692-3150. 7) This facility is classified as follows: Applicable Status Requirement Operating Permit Synthetic Minor Source of: VOC and NOx NANSR Synthetic Minor Source of: VOC and NOx MACT HH Area Source Requirements: Not Applicable 8) Full text of the Title 40,Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ Part 60: Standards of Performance for New Stationary Sources NSPS 60.1-End Subpart A—Subpart KKKK NSPS Part 60,Appendixes Appendix A—Appendix I Part 63: National Emission Standards for Hazardous Air Pollutants for Source Categories MACT 63.1-63.599 Subpart A—Subpart Z MACT 63.600-63.1199 Subpart M—Subpart DDD MACT 63.1200-63.1439 Subpart EEE—Subpart PPP MACT 63.1440-63.6175 Subpart QQQ—Subpart YYYY MACT 63.6580-63.8830 Subpart 7777—Subpart MMMMM MACT 63.8980-End Subpart NNNNN—Subpart XXXXXX AIRS ID: 123/9BA1 Page 8 of 9 1 Col. . D= men if Public Health and Environment Air Pollution Control Division 9) A self certification form and guidance on how to self-certify compliance as required by this permit may be obtained online at: http://www.colorado.gov/pacific/cdbhe/air-permit-self-certification AIRS ID: 123/9BA1 Page 9 of 9 Construction Permit Application Preliminary Analysis Summary Section 1 —Applicant Information Company Name: Noble Energy, Inc. Permit Number: 15WE1285 Source Location: Furrow Federal Pad NWSW Section 14, T7N, R64W, Weld County (non-attainment) Description Separator with a flare stack AIRS ID: 123-9BA1-026 Date: January 8, 2016 Review Engineer: Stephanie Spector, PE Control Engineer: Chris Laplante Section 2—Action Completed Grandfathered Modification APEN Required/Permit Exempt X CP1 Transfer of Ownership APEN Exempt/Permit Exempt Section 3—Applicant Completeness Review Was the correct APEN submitted for this source type? X Yes No Is the APEN signed with an original signature? X Yes No Was the APEN filled out completely? X Yes No Did the applicant submit all required paperwork? X Yes No Did the applicant provide ample information to determine emission rates? X Yes No If you answered "no"to any of the above, when did you mail an Information Request letter to the source? On what date was this application complete? August 24, 2015 Section 4—Source Description AIRS Point Equipment Description 026 Separator controlled by a flare stack. Flare has a minimum combustion efficiency of 95%. The flare is enclosed. Is this a portable source? Yes X No Is this location in a non-attainment area for any criteria X Yes No pollutant? If"yes", for what pollutant? PM1p CO X Ozone Is this location in an attainment maintenance area for Yes X No any criteria pollutant? If"yes", for what pollutant? (Note: These pollutants are subject to minor source PM10 CO Ozone RACT per Regulation 3, Part B, Section III.D.2) Is this source located in the 8-hour ozone non- attainment region?(Note: If"yes" the provisions of X Yes No Regulation 7, Sections XII and XVII.C may apply) Page 1 Section 5-Emission Estimate Information AIRS Point Emission Factor Source 026 Site-specific using HYSYS modeling(Refer to Section 14 for calculations) Did the applicant provide actual process data for the emission inventory? Yes X No Basis for Potential to Emit(PTE) AIRS Point Process Consumption/Throughput/Production 026 14.599 mmscf/yr Basis for Actual Emissions Reported Durinsa this APEN Filinsa (Reported to Inventory) AIRS Point Process Consumption/Throughput/Production Data Year 026 14.599 mmscf/yr Basis for Permitted Emissions(Permit Limits) AIRS Point Process Consumption/Throughput/Production 026 14.599 mmscf/yr Does this facility use control devices? X Yes No AIRS Point Process Control Device Description %Reduction Granted 026 01 48"flare stack(COMM OOOO Combustor 200; 48") 95 Section 6—Emission Summary (tons per year) Point NO. VOC CO SOx PM10 Single Total HAP HAP PTE: 026 1.3 340.1 3.2 --- --- 3.2 (n-hexane) 4.2 Controlled point 026 1.3 17.0 3.2 -- --- 0.16 0.2 source emission rate: (n-hexane) TOTAL PERMITTED 1.3 17.0 3.2 __ ___ 0.16(n- 0.2 (TPY) hexane) Section 7—Non-Criteria/Hazardous Air Pollutants Uncontrolled Are the Controlled Emission Pollutant CAS# BIN Emission Rate emissions (ib/yr) reportable? Rate(ib/yr) Benzene 71432 A 117 No 6 Toluene 108883 C 925 Yes 46 Ethylbenzene 100414 C 95 No 5 Xylenes 1130207 C 336 Yes 17 n-Hexane 110543 C 6344 Yes 317 2,2,4-Trimethylpentane 540841 C 624 No 31 Note: Regulation 3, Part A, Section II.B.3.b APEN emission reporting requirements for non-criteria air pollutants are based on potential emissions without credit for reductions achieved by control devices used by the operator. Section 8—Testing Requirements Will testing be required to show compliance with any emission rate or regulatory X Yes No standard? If"yes", complete the information listed below AIRS Point Process Pollutant Regulatory Basis Test Method Page 2 026 01 VOC, Regulation No. 1, Section II.A.5 EPA Method 22 HAPS Section 9-Source Classification What is this facility classification? True X Synthetic Major Minor Minor Classification relates to what programs? X Title V PSD X NA NSR MACT Is this a modification to an existing permit? Yes X No If"yes"what kind of modification? Minor Synthetic Major Minor Section 10—Public Comment Does this permit require public comment per CAQCC Regulation 3? X Yes No If"yes",for which pollutants?Why? VOC For Reg. 3, Part B, III.C.1.a(emissions increase > 25/50 tpy)? Yes X No For Reg. 3, Part B, III.C.1.c.iii (subject to MACT)? Yes X No For Reg. 3, Part B, III.C.1.d(synthetic minor emission limits)? X Yes No Section 11 —Modeling Is modeling required to demonstrate compliance with National Ambient Yes X No Air Quality Standards(NAAQS)? If"yes", for which pollutants?Why? NOx emissions are less than 40 TPY. AIRS Point Section 12—Regulatory Review Regulation 1 -Particulate, Smoke, Carbon Monoxide and Sulfur Dioxide Section II.A.1 -Except as provided in paragraphs 2 through 6 below, no owner or operator of a source shall allow or cause the emission into the atmosphere of any air pollutant which is in excess of 20% opacity. This standard is based on 24 consecutive opacity readings taken at 15-second intervals for six minutes. The approved reference test method for visible emissions measurement is EPA Method 9 (40 CFR, Part 60, Appendix 026 A(July, 1992)) in all subsections of Section II. A and B of this regulation. Section II.A.5-Smokeless Flare or Flares for the Combustion of Waste Gases No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity for a period or periods aggregating more than six minutes in any sixty consecutive minutes. Regulation 2 Odor Section I.A- No person, wherever located, shall cause or allow the emission of odorous air contaminants from any single source such as to result in detectable odors which are 026 measured in excess of the following limits: For areas used predominantly for residential or commercial purposes it is a violation if odors are detected after the odorous air has been diluted with seven (7)or more volumes of odor free air. Regulation 3-'APENs. Construction Permits, Operating Permits,'PSD Part A-APEN Requirements Criteria Pollutants: For criteria pollutants, Air Pollutant Emission Notices are required for: 026 each individual emission point in a non-attainment area with uncontrolled actual emissions of one ton per year or more of any individual criteria pollutant(pollutants are not summed) for which the area is non-attainment. (Applicant is required to file an APEN since emissions exceed 1 ton per year VOC) _ Part B—Construction Permit Exemptions 026 Applicant is required to obtain a permit since uncontrolled VOC emissions from this facility are greater than the 2.0 TPY threshold (Reg.3, Part B, Section II.D.2.a) Regulation 6-New Source Performance Standards 026 None Page 3 -:R i on 7- daJIe Qroa : acaunds 026 None Reoulatn 8—Hazardous Alr' n ; 026 None Section 13—Aerometric Information Retrieval System Coding Information Point Process Process Description Emission Pollutant/ Fugitive Emission Fador Control Fador CAS# (Y/N) Source (%) 46592.4713 VOC No Engineering 95 lb/MMscf Calculation 172.6146 NOx No Engineering NA Ib/mmscf Calculation 438.3862 Engineering lb/mmscf CO No Calculation NA 8.0406 Engineering lb/MMscf Benzene No Calculation 95 01 Flare 026 63.3643 Toluene No Engineering 95 Ib/MMsd Calculation 6.4804 Ethlybenzene No Engineering 95 lb/MMscf Calculation 23.0416 Engineering lb/MMscf X'enes No Calculation 95 434.5498 n-hexane No Engineering 95 lb/MMscf Calculation SCC 31000205-Flares Page 4 Section 14—Miscellaneous Application Notes AIRS Point 026 Flare Operator provided an extended gas analysis and VOC and HAP emissions were calculated using a HYSYS model. NOx and CO emissions were calculated using the CDPHE-approved mass balance ratio. NOx= 0.0037 lb NOx 340.1 T VOC = 1.26 TPY NOx Lb VOC year CO= 0.0094 lb NOx 340.1 T VOC = 3.20 TPY CO Lb VOC year Emission factors for NOx and CO are: NOx= (1.26 TPY) *2000/ 14.599 MMscf/yr= 172.6146 lb/mmscf CO= (3.20 TPY) *2000/14.599 MMscf/yr= 438.3862 lb/mmscf Emissions generated from the flare using HYSYS are: HYSYS Mass Mass Flow Emission Flow(lb/hr) (TPY) factor (Ib/mmscf) H2S 0 0 0 Oxygen 0 0 0 CO2 4.7044 20.6053 2822.8333 Nitrogen 0.1586 0.6947 95.1665 Methane 24.8441 108.8172 14907.4811 Ethane 35.3509 154.8369 21211.9929 OrapiAitigV7 478051 J T 209.386371V: f F Bud" 5.566 ,'`y 24,.379 ` a� 8888 1 , a 16 9356 � � 10162 0560 P 2 1 � 10.49 7 14 7 4585 ti. „i h ;, 1 901 *� 8.3268. I1,a . r -,'enfiae-�. . k��,,,,. d ntane 0.91"12 3,9911" t�feptane`�a. E' 0 70 3.101"9 ; 24 1`:0508 1:4i.-940 0 0568 0.2488 e�y 4 0823 one O1656` ;:.:°0/253 8e�ene 0 0134 : . 0 0587 8,0406 Tol ene O ISM ;; . � 3:8643 „: 04 1& W: X0473 64804.:. enzen Xy#es- iA ;;_;0 0384 TO� a82 23 041"6 224--Mpentan - 0.0712 0:.3119 42.722 Total Vbdr 77.6488 340.1017 4659Z%j,T,,3 An extended gas analysis was provided in the application dated 8/6/2015. The gas analysis was perfomed less than a year of submittal.An updated extended gas analysis will not be required because an extended gas analysis was performed within a year of this submittal and included with this package. Page 5 ^`, p r, cd 0 ir J O N b '[", E O OO• h a) .O. >, as C' „ .. ,�. �' C E, Z Q) a.) M M en .2 a 'a •> S < td C. eyee� VD 0O CN ON C G 'E O O r - 0 O C A "O U .,, s C.C M M a) Qa) WU N C o0o a. 0 0 O 0 .0 >, a) CO .2 O. E s O .. a'O N W c�.. .. 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