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Address Info: 1150 O Street, P.O. Box 758, Greeley, CO 80632 | Phone:
(970) 400-4225
| Fax: (970) 336-7233 | Email:
egesick@weld.gov
| Official: Esther Gesick -
Clerk to the Board
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20161519.tiff
A cDPHE ; COLORADO Co Department of Public I Health Et Environment Dedicated to protecting and improving the health and environment of the people of Colorado RECEIVED Weld County - Clerk to the Board MAY 0 3 2016 11500 St PO Box 758 WELD COUNTY Greeley, CO 80632 COMMISSIONERS April 26, 2016 Dear Sir or Madam: On April 27, 2016, the Air Pollution Control Division will begin a 30-day public notice period for Bill Barrett Corporation - Will 6-62-15_22 NENW Pad. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the beginning of the public notice period. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health & Environment APCD-SS-B1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Clara Gonzales Regards, ,-I, �� Clara Gonzales Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 2016-1519 4300 Cherry Creek Drive S., Denver, CO 80246-1530 P 303-692-2000 www.colorado.gov/cdphe o. John W. Hickenlooper, Governor Larry Wolk,MD,M H, Exe utive""Dlector an hief Medical Officer (e, ,mac. RLU L2t,J CDPHE Air Pollution Control Division CO :r Notice of a Proposed Project or Activity Warranting Public Tµ` Comment Website Title: Bill Barrett Corporation - Will 6-62-15_22 NENW Pad - Weld County Notice Period Begins: April 27, 2016 Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Bill Barrett Corporation Facility: Will 6-62-1522 NENW Pad Exploration and Production Facility NENW Sec. 15 T6N R62W Weld County The proposed project or activity is as follows: New oil and gas EEtP facility with 10 high-pressure separators routing gas to a sales pipeline, and to an open flare during pipeline downtime. High-pressure liquid from separators is routed to two (2) low-pressure separators and three (3) vapor recovery towers (VRTs). Emissions from separators and VRTs are controlled by six (6) enclosed combustors. Condensate and produced water stored in tanks, controlled by enclosed combustors. Emissions from hydrocarbon loadout by tanker truck controlled by enclosed combustors. The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • permitted emissions exceed public notice threshold values in Regulation No. 3, Part B, Section III.C.1.a (25 tpy in a non-attainment area and/or 50 tpy in an attainment area) • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, the Division's analysis, and a draft of Construction Permit 16WE0134 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Any such comment must be submitted in writing to the following addressee: Betsy Gillard Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 cdphe.commentsapcd@state.co.us A STATE OF COLORADO 4f0O1.O •LO- , •• D ' -T •F P = C HEALTH AND ENVIRONMENTI. AIR POLLUTION CONTROL DIVISION .r TELEPHONE: (303)692-3150 *1816" CONSTRUCTION PERMIT PERMIT NO: 16WE0134 Issuance 1 DATE ISSUED: ISSUED TO: Bill Barrett Corporation THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS: Oil and gas exploration and production facility known as the Will 6-64-15_22 NENW Pad, located in the NENW Section 15 T6N R62W, Weld County, Colorado. THE SPECIFIC EQUIPMENT OR ACTIVITY SUBJECT TO THIS PERMIT INCLUDES THE FOLLOWING: Facility AIRS Equipment Point Description ID Two (2) heated low-pressure separators and three (3) vapor recovery towers (VRTs) controlled by six (6) enclosed combustors VRU Bypass 001 during VRU downtime. Condensate throughput during VRU downtime is estimated to be 20% of total throughput. Combustors have a minimum control efficiency of 95%. Hydrocarbon Condensate loadout to tanker trucks by submerged fill. Emissions Loadout 002 are controlled by six (6) enclosed combustors. Combustors have a minimum control efficiency of 95%. Backup Gas One open flare controlling ten (10) 3-phase high pressure gas Flare 003 separators during sales pipeline downtime. Flare has a minimum control efficiency of 95%. THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7-101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF-CERTIFY FOR FINAL AUTHORIZATION 1. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever comes later, compliance with the conditions contained in this permit shall be demonstrated to the Division. It is the owner or operator's responsibility to self-certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit. (Reference: Regulation No. 3, Part B, III.G.2). AIRS ID: 123/9E4C Page 1 of 10 • olor. Depa en P .li Health and Environment it Pollution Control Division 2. Point 003: W .. .. h d - x,80) a ..7 '.> suance of this permit, the operator shall install a flow meter to monitor and record volumetric flow rate of natural gas vented to the open flare during sales pipeline downtime. The operator shall use the gas flow rate listed in the application for actual flow rate until the flow meter is installed, not to exceed one hundred and eighty (180) days after issuance of this permit. 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation No. 3, Part B, III.F.4.b. (Reference: Regulation No. 3, Part B, III.F.4.) 4. The operator shall complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self-certification process. (Reference: Regulation No. 3, Part B, Section III.E.) 5. The operator shall retain the permit final authorization letter issued by the Division, after completion of self-certification, with the most current construction permit. This construction permit alone does not provide final authority for the operation of this source. EMISSION LIMITATIONS AND RECORDS 6. Emissions of air pollutants shall not exceed the following limitations (as calculated in the Division's preliminary analysis). (Reference: Regulation No. 3, Part B, Section II.A.4) Annual Limits: Facility AIRS Tons per Year Equipment ID Point NO. VOC CO Emission Type VRU Bypass 001 -- 1.4 -- Point Hydrocarbon 002 - 1.0 Point Loadout Backup Gas Flare 003 6.3 45.8 28.8 Point See "Notes to Permit Holder"for information on emission factors and methods used to calculate limits. Facility-wide emissions of each individual hazardous air pollutant shall be less than 8.0 tpy. Facility-wide emissions of total hazardous air pollutants shall be less than 20.0 tpy. Compliance with the annual limits shall be determined by recording the facility's annual criteria pollutant emissions, (including all HAPs above the de-minimis reporting level) from each emission unit, on a rolling twelve (12) month total. By the end of each month a new twelve-month total shall be calculated based on the previous twelve months' data. The permit holder shall calculate emissions each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. This rolling twelve-month total shall apply to all permitted emission units, requiring an APEN, at this facility. AIRS ID: 123/9E4C Page 2 of 10 olor iDepa en ill P w.li Health and Environment it Pollution Control Division 7. The emission - a . th:. e dash- - .-e ated x aintained with the control equipment as listed in order to reduce emissions to less than or equal to the limits established in this permit (Reference: Regulation No.3, Part B, Section III.E.) Facility AIRS Control Device Pollutants Equipment ID Point Controlled VRU Bypass 001 Six(6) Enclosed Combustors VOC, HAPs Hydrocarbon 002 Six(6) Enclosed Combustors VOC, HAPs Loadout Backup Gas 003 One(1) Open Flare VOC, HAPs Flare PROCESS LIMITATIONS AND RECORDS 8. This source shall be limited to the following maximum processing rates as listed below. Monthly records of the actual processing rates shall be maintained by the owner or operator and made available to the Division for inspection upon request. (Reference: Regulation 3, Part B, II.A.4) Process/Consumption Limits Facility AIRS Process Parameter Annual Limit Equipment ID Point VRU Bypass 001 Condensate throughput during VRU 98,262 bbl bypass Hydrocarbon 002 Condensate loaded 491,309 bbl Loadout Backup Gas Gas vented to open flare during sales Flare 003 pipeline downtime 150.0 MMscf Compliance with the annual throughput limits shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder shall calculate throughput each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. 9. Point 003: The owner or operator shall continuously monitor and record the volumetric flow rate of natural gas vented to the open flare during sales pipeline downtime using a flow meter. The flow meter shall continuously measure flow rate and record total volumetric flow vented from the separators to the open flare during sales pipeline downtime. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits specified in Condition 8 and to calculate emissions as described in this permit. STATE AND FEDERAL REGULATORY REQUIREMENTS 10. Points 001 & 003: The permit number and AIRS ID point number (e.g. 123/4567/890) shall be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, III.E.) (State only enforceable) AIRS ID: 123/9E4C Page 3 of 10 olor.. Depa en .. P .li Health and Environment .., , . , ,,, , it Pollution Control Division 11. Visible emissi�u , .; , li •1„„ n., e • ty - ,. :- - 0%) , -=7,•-;ty during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions shall not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. Emission control devices subject to Regulation 7, Sections XII.C.1.d or XVII.B.2.b shall have no visible emissions. (Reference: Regulation No. 1, Section I I.A.1. &4.) 12. This source is subject to the odor requirements of Regulation No. 2. (State only enforceable) 13. Point 001 & 002: The enclosed combustors covered by this permit are subject to Regulation No. 7, Section XVII.B General Provisions (State only enforceable). These requirements include, but are not limited to: • XVII.B.2.b If a combustion device is used to control emissions of volatile organic compounds to comply with Section XVII, it shall be enclosed, have no visible emissions during normal operations, and be designed so that an observer can, by means of visual observation from the outside of the enclosed combustion device, or by other means approved by the Division, determine whether it is operating properly. • XVII.B.2.d Auto-igniters: All combustion devices installed on or after May 1, 2014 used to control emissions of hydrocarbons must be equipped with and operate an auto-igniter upon installation of the combustion device. 14. Points 001 & 003: All separation equipment, including low-pressure separators and VRTs, covered by this permit is subject to Regulation 7, Section XVII.G. (State Only). On or after August 1, 2014, gas coming off a separator, produced during normal operation from any newly constructed, hydraulically fractured, or recompleted oil and gas well, must either be routed to a gas gathering line or controlled from the date of first production by air pollution control equipment that achieves an average hydrocarbon control efficiency of 95%. If a combustion device is used, it must have a design destruction efficiency of at least 98%for hydrocarbons. 15. Point 002: This source is located in an ozone non-attainment or attainment-maintenance area and is subject to the Reasonably Available Control Technology (RACT) requirements of Regulation Number 3, Part B, III.D.2.a. Condensate loading to truck tanks shall be conducted by submerged fill. (Reference: Regulation 3, Part B, III.E) 16. Point 002: The owner or operator shall follow loading procedures that minimize the leakage of VOCs to the atmosphere including, but not limited to (Reference: Regulation 3, Part B, III.E): a. Hoses, couplings, and valves shall be maintained to prevent dripping, leaking, or other liquid or vapor loss during loading and unloading. b. All compartment hatches (including thief hatches) shall be closed and latched at all times when loading operations are not active, except for periods of maintenance, gauging, or safety of personnel and equipment. c. The owner or operator shall inspect loading equipment and operations on site at the time of the inspection to ensure compliance with the conditions (a) and (b) above. The inspections shall occur at least monthly. Each inspection shall be documented in a log available to the Division on request. AIRS ID: 123/9E4C Page 4 of 10 0 olor- Depa en . P 1.li Health and Environment 1 •it Pollution Control Division 17. Point 002: A ®car:!. I - ad, - •� -tions, E - .rdless of size, shall be designed, operated and maintained so as to minimize leakage of volatile organic compounds to the atmosphere to the maximum extent practicable. 18. Point 003: The open flare covered by this permit has been approved as an alternative emissions control device under Regulation Number 7, Section XVII.B.2.e. The open flare must have no visible emissions during normal operations and be designed so that an observer can, by means of visual observation from the outside of the open flare, or by other convenient means approved by the Division, determine whether it is operating properly. This open flare must be equipped with an operational auto-igniter upon installation of the combustion device. OPERATING & MAINTENANCE REQUIREMENTS 19. Points 001, 002, & 003: Upon startup of these points, the owner or operator shall follow the most recent operating and maintenance (O&M) plan and record keeping format approved by the Division, in order to demonstrate compliance on an ongoing basis with the requirements of this permit. Revisions to your O&M plan are subject to Division approval prior to implementation. (Reference: Regulation No. 3, Part B, Section III.G.7.) 20. Point 001: Within 180 days after issuance of this permit, the owner or operator shall continuously monitor and record VRU downtime while emissions are routed to the backup Enclosed Control Devices using a SCADA (supervisory control and data acquisition) system. The owner or operator shall use monthly VRU downtime records, monthly condensate throughput records and calculation methods detailed in the O&M Plan to demonstrate compliance with the process and emissions limits specified in this permit. COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 21. Points 001, 002, & 003: The owner or operator shall demonstrate compliance with opacity standards, using EPA Method 22 to measure opacity from the flare. (Reference: Regulation No. 7, Section XVII.B.2) ADDITIONAL REQUIREMENTS 22. A revised Air Pollutant Emission Notice (APEN) shall be filed: (Reference: Regulation No. 3, Part A, II.C) a. Annually by April 30th whenever a significant increase in emissions occurs as follows: For any criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For volatile organic compounds (VOC) and nitrogen oxides sources (NO,) in ozone nonattainment areas emitting less than 100 tons of VOC or NO, per year, a change in annual actual emissions of one (1) ton per year or more or five percent, whichever is greater, above the level reported on the last APEN; or For sources emitting 100 tons per year or more, a change in actual emissions of five percent or 50 tons per year or more, whichever is less, above the level reported on the last APEN submitted; or AIRS ID: 123/9E4C Page 5 of 10 olor Depa en P li Health and Environment it Pollution Control Division For a it • If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. 23. Federal regulatory program requirements (i.e. PSD, NANSR or Title V Operating Permit) shall apply to this source at any such time that this source becomes major solely by virtue of a relaxation in any permit condition. Any relaxation that increases the potential to emit above the applicable Federal program threshold will require a full review of the source as though construction had not yet commenced on the source. The source shall not exceed the Federal program threshold until a permit is granted. (Regulation No. 3 Part D). GENERAL TERMS AND CONDITIONS 24. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the APCD as provided in AQCC Regulation No. 3, Part B, Section II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 25. If this permit specifically states that final authorization has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide "final" authority for this activity or operation of this source. Final authorization of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and AQCC Regulation No. 3, Part B, Section III.G. Final authorization cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self-certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final authorization. Details for obtaining final authorization to operate are located in the Requirements to Self- Certify for Final Authorization section of this permit. 26. This permit is issued in reliance upon the accuracy and completeness of information supplied by the owner or operator and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the owner or operator or owner or operator's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 27. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the APCD to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 28. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence, this permit shall be deemed denied ab initio. This AIRS ID: 123/9E4C Page 6 of 10 �." 1' olor. Depa en • P ,•Ii ealth and Environment �A:j� � , tee, it Pollution Control Division permit may b-. m. a ti -r t• r &ficati.r • final authorization by the Air Pollution Control Division (APCD) on grounds set forth in the Colorado Air Quality Control Act and regulations of the Air Quality Control Commission (AQCC), including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the owner or operator, or the Division revokes a permit, the owner or operator of a source may request a hearing before the AQCC for review of the Division's action. 29. Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 30. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: Betsy Gillard Permit Engineer Permit History Issuance Date Description Issuance 1 This Issuance Issued to Bill Barrett Corporation • AIRS ID: 123/9E4C Page 7 of 10 olor Depa en P li Health and Environment it Pollution Control Division Notes to Permit Holder me o e a . 1) The permit holder is required to pay fees for the processing time for this permit. An invoice for these fees will be issued after the permit is issued. The permit holder shall pay the invoice within 30 days of receipt of the invoice. Failure to pay the invoice will result in revocation of this permit (Reference: Regulation No. 3, Part A, Section VI.B.) 2) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the owner or operator providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice (APEN) and complete application form must be submitted with a request for a permit revision. 3) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The owner or operator shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1 of the Common Provisions Regulation. See: http://www.colorado.qov/cs/Satellite?c=Document C&childpaqename=CDPHE- Main%2FDocument C%2FCBONAddLinkView&cid=1251599389641&pagename=CBONWrapper 4) The following emissions of non-criteria reportable air pollutants are estimated based upon the process limits as indicated in this permit. This information is listed to inform the operator of the Division's analysis of the specific compounds emitted if the source(s) operate at the permitted limitations. Uncontrolled Emission Are the Controlled AIRS Rate emissions Emission Rate Point Pollutant CAS# (lb/yr) reportable? (Ib/yr) Toluene 108883 267 Yes 13 001 n-Hexane 110543 696 Yes 35 002 n-Hexane 110543 395 Yes 20 Benzene 71432 4668 Yes 233 Toluene 108883 8990 Yes 450 003 Ethylbenzene 100414 3976 Yes 199 Xylenes 1330207 5100 Yes 255 n-Hexane 110543 8212 Yes 411 5) The emission levels contained in this permit are based on the following emission factors: Point 001: Mole Emission Factors Pollutant Fraction of Uncontrolled Source Gas (°/0) lb/bbl NOx(lb/MMBTU) -- 0.068 AP-42 CO (lb/MMBTU) --- 0.31 AP-42 VOC 20.435 0.5707 ProMax Benzene 0.041 0.0018 ProMax Toluene 0.053 0.0027 ProMax Ethylbenzene 0.007 0.0004 ProMax AIRS ID: 123/9E4C Page 8 of 10 olor Depa en P li Health and Environment it Pollution Control Division io Pollutant Fraction of Uncontrolled Source Gas(%) lb/bbl X lenes 0.013 0.0008 ProMax n-hexane 0.149 0.0071 ProMax 2,2,4-TMP 0.0227 0.0014 ProMax Point 002: Emission Factors-Uncontrolled Pollutant lb/bbl loaded Source VOC 0.0839 AP-42 Benzene 0.0002 AP-42 n-Hexane 0.0008 AP-42 Toluene 0.0003 AP-42 Xylenes 0.0001 AP-42 The uncontrolled VOC emission factor was calculated using AP-42, Chapter 5.2, Equation 1 (version 1/95) using the following values: L= 12.46*S*P*M/T S = 0.6 (Submerged loading: dedicated normal service) P (true vapor pressure) =2.77 psia M (vapor molecular weight) =50 lb/lb-mol T(temperature of liquid loaded) = 518 °R The uncontrolled non-criteria reportable air pollutant (NCRP) emission factors were calculated by multiplying the mass fraction of each NCRP from ProMax by the VOC emission factor. Point 003: Weight Emission Factors Pollutant Fraction of Uncontrolled Gas(%) Source Ib/MMscf NOx 0.068 AP-42 (lb/MMBTU) CO 0.31 AP-42 (Ib/MMBTU) VOC 21.19 12213.33 ProMax Benzene 0.054 31.12 ProMax Toluene 0.104 59.93 ProMax Ethylbenzene 0.046 26.51 ProMax Xylenes 0.059 34.00 ProMax n-hexane 0.103 54.75 ProMax 2,2,4-TMP 0.002 1.15 ProMax 6) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice(APEN) associated with this permit is valid for a term of five years from the date it was received by the Division.A revised APEN shall be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point AIRS ID: 123/9E4C Page 9 of 10 olor Depa en • R .li 'Health and Environment •it Pollution Control Division associated with thi or g cific = motion date call the Division at (303)-692-3150. 7) This facility is classified as follows: Applicable Status Requirement Operating Permit Synthetic Minor Source of: VOC, n-Hexane, total HAPs NANSR Synthetic Minor Source of: VOC MACT HH Major Source Requirements: Not Applicable Area Source Requirements: Not Applicable 8) Full text of the Title 40, Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ Part 60: Standards of Performance for New Stationary Sources NSPS 60.1-End Subpart A—Subpart KKKK NSPS Part 60, Appendixes Appendix A—Appendix I Part 63: National Emission Standards for Hazardous Air Pollutants for Source Categories MACT 63.1-63.599 Subpart A—Subpart Z MACT 63.600-63.1199 Subpart AA—Subpart DDD MACT 63.1200-63.1439 Subpart EEE—Subpart PPP MACT 63.1440-63.6175 Subpart QQQ—Subpart YYYY MACT 63.6580-63.8830 Subpart ZZZZ—Subpart MMMMM MACT 63.8980-End Subpart NNNNN—Subpart XXXXXX 9) A self certification form and guidance on how to self-certify compliance as required by this permit may be obtained online at: http://www.colorado.gov/pacific/cdphe/air-permit-self-certification AIRS ID: 123/9E4C Page 10 of 10 Colorado Air Permitting Project Project Details Review Engineer: Betsy Gillard Package#: 342707 Received Date: 1/6/2016 Review Start Date: 3/10/2016 Section 01-Facility Information Company Name: Bill Barrett Corporation County AIRS ID: 123 Plant AIRS ID: 9E4C Facility Name: Will 6-62-15_22 NENW Pad Physical Address/Location: NENW Sec 15 T6N R62W Type of Facility: Exploration&Production Well Pad What industry segment? Oil&Natural Gas Production&Processing Is this facility located in a NAAQS non-attainment area? Yes If yes,for what pollutant? ❑Carbon Monoxide(CO) ❑Particulate Matter(PM) ❑� Ozone(NOx&VOC) Section 02-Emissions Units In Permit Application Emissions Self Cert AIRs Point# Emissions Source Type Permit# Issuance# Action Engineering Remarks Control? Required? Permit Initial • 001 Vapor Recovery Tower(VRT) Yes:." 16WE0134 1 Yes Isstilanee Permit Initial 002 ;:Hydrocarbon Liquid'Loading Yes 16WE0134 1 Yes: Issuance. Permit tra(` 003 SeparatorVentin "Y'es '` 16WE0134 1 g;;; �.Yes Issuance Permit Initial 004 Produced Water Storage Tank Yes : GP0S 1 No Isstrartce Permit Initial 005 Condensate Storage Tank Yes GP08 1 No` Issuance ; Section 03-Description of Project New oil and gas multiple well facility with then(10)3-phase HP separators,two(2)heated LP separators,and three(3)VRTs.Flash emissions are captured with four(4)electric VRTs.VRU downtime is an estimated 20%and controlled by six(6)enclosed combustion devices.Emissions from condensate and produced water storage tanks onsite are routed to the ECDs.One(1)backup flare onsite for gas pipeline downtime. • Section 04-Public Comment Requirments Is Public Comment Required? Yes If yes,why?' Requesting Synthetic Minor Permit Colorado Air Permitting Project Section 05-Ambient Air Impact Analysis Requirements Was a quantitative modeling analysis required?2 No If yes,for what pollutants? If yes,attach a copy of Technical Services Unit modeling results summary. Section 06-Facility-Wide Stationary Source Classification Is this stationary source a true minor? No Is this stationary source a synthetic minor? Yes If yes,explain what programs and which pollutants here: Title V Operating Permits(OP):VOC,HAPs,n-Hexane Non-Attainment New Source Review(NANSR):VOC Is this stationary source a major source? No If yes,explain what programs and which pollutants here: 001 Two (2) heated low-pressure separators and three (3) VRTs venting during VRU downtime. VRU downtime is estimated 20% of condensate throughput. Requsted Throughput 98262 bbl Control Flare Efficiency 95.00%i Emissions Summary Table Pollutant Emission Factor Uncontrolled Emissions Controlled Emissions Source VOC 0.5707 lb/bbl 28.0 tpy 1.4 tpy ProMax Nox 0.068 Ib/MMBtu• -- tpy 0.1 tpy AP-42 CO 0.31 lb/MMBtu -- tpy 0.4 tpy AP-42 Benzene 0.0018 lb/bbl 172 lb/yr 9 lb/yr ProMax Toluene 0.0027 lb/bbl 267 lb/yr 13 lb/yr ProMax Ethylbenze 0.0004 lb/bbl 41 lb/yr 2 lb/yr ProMax Xylenes 0.0008 lb/bbl 76 lb/yr 4 lb/yr ProMax n-Hexane 0.0071 lb/bbl 696 lb/yr 35 lb/yr ProMax 2,2,4-TMP 0.0014 lb/bbl 139 lb/yr 7 lb/yr ProMax Regulatory Review AQCC Regulation 1 This source is subject to the opacity requirements for flares in Section II.A.5:'No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity.' AQCC Regulation 2 Section I.A applies to all emission sources. "No person, wherever located, shall cause or allow the emission of odorous air contaminants from any single source such as to result in detectable odors which are measured in excess of the following limits: For areas used predominantly for residential or commercial purposes it is a violation if odors are detected after the odorous air has been diluted with seven (7) or more volumes of odor free air." AQCC Regulation 7 Was the well newly constructed, hydraulically fractured, or recompleted on or after August 1, 2014? yes This separator is subject to Reg 7, Section XVII.G. and control requirements of Reg 7, Section XVII.B.2 002 Hydrocarbon Loadout to Tanker Trucks.Emissions are controlled by enclosed combustors. Calculations L=12.46*S*P*M/T(AP-42:Chapter 5.2, Equation 1) L=loading losses in lb per 1000 gallons loaded Factor Meaning Value Units Source S Saturation Factor 0.6 AP-42 P True Vapor Pressure 2.77 psia AP-42 M Molecular Weight of Vap 50 lb/lb-mole AP-42 T Liquid Temperature 518.16 deg. R Field Data L 2.00 lb/10^3 gal 8.39E-02 lb/bbl Annual requested Throughput 491309 BBL/yr 20634978 gal/yr Annual requested VOC emissions 41234 lb/yr 20.62 tpy Control: Flare Efficiency: 95.00% NCRPs Component Mass Fraction Benzene 0.0024 n-hexane 0.0096 Toluene 0.0033 Xylenes 0.0008 Source: Promax Tank Gas to ECD Emissions Summary Table Pollutant Emission Factor Uncontrolled Emissions Controlled Emissions Source VOC 0.0839 lb/bbl 20.6 tpy 1.0 tpy AP-42 Benzene 0.0002 lb/bbl 99 lb/yr 5 lb/yr AP-42 n-Hexane 0.0008 lb/bbl 395 lb/yr 20 lb/yr AP-42 Toluene 0.0003 lb/bbl 134 lb/yr 7 lb/yr AP-42 Xylenes 0.0001 lb/bbl 31 lb/yr 2 lb/yr AP-42 Regulatory Review Regulation 3-APEN and Permitting Requirements Is this site considered an exploration and production location (e.g.well pad)? Yes If yes, review the following two exemptions for applicability: Does the operator unload less than 10,000 gallons(238 BBLs)per day of crude oil on an annual average basis? No If yes,this emissions point is categorically exempt from permit requirements per Regulation 3,Part B,Section II.D.1.1 Does this operator unload less than 6,750 bbls per year of condensate via splash fill or 16,308 bbls per year of condensate via submerged fill procedure? No If yes,this emissions point is categorically exempt from permit requirements per Regulation 3,Part B,Section II.D.1.1 Ten(1)3-phase high pressure gas separators routed to a backup open flare during sales pipeline 003 downtime. Equipment Description This source vents natural gas from: a well head separator Emissions from this source are: routed to a flare Natural gas venting from a well head separator.Emissions from this source are routed to a flare. Calculations Emission Calculation Method EPA Emission Inventory Improvement Program Publication:Volume II,Chapter 10-Displacement Equation(10.4-3) Ex=Q*MW*Xx/C Ex=emissions of pollutant x Q=Volumetric flow rate/volume of gas processed MW=Molecular weight of gas=SG of gas*MW of air Xx=mass fraction of x in gas C=molar volume of ideal gas(379 scf/lb-mol)at 60F and 1 atm Throughput(Q) 150.00 MMscf/yr 17123.28767 scf/hr MW 21.846 Ib/Ib-mol 0.410958904 MMscf/d mole% MW Ibx/Ibmol mass fraction lb/hr lb/yr tpy Helium 0.00 4.0026 0.000 0.000 0.00 0.00 0.00 CO2 3.10 44.01 1.365 0.062 61.69 540365.00 270.18 N2 0.77 28.013 0.217 0.010 9.78 85702.04 42.85 methane 74.68 16.041 11.980 0.548 541.24 4741277.31 2370.64 ethane 12.15 30.063 3.653 0.167 165.05 1445843.89 722.92 propane 6.69 44.092 2.948 0.135 133.19 1166733.65 583.37 isobutane 0.51 58.118 0.299 0.014 13.52 118413.51 59.21 n-butane 1.43 58.118 0.830, 0.038 37.49 328397.37 164.20 isopentane 0.19 72.114 0.136 0.006 6.13 53685.92 26.84 n-pentane 0.20 72.114 0.146 0.007 6.61 57910.02 28.96 cyclopentane 0.01 70.13 0.005 0.000 0.22 1970.67 0.99 n-Hexane 0.03 86.18 0.023 0.001 1.02 8936.34 4.47 cyclohexane 0.02 84.16 0.016 0.001 0.73 6361.96 3.18 Other hexanes 0.03 86.18 0.028 0.001 1.26 11016.94 5.51 heptanes 0.05 100.21 0.047 0.002 2.13 18640.65 9.32 methylcyclohexane 0.02 98.19 0.020 0.001 0.92 8044.33 4.02 224-TMP 0.00 114.23 0.000 0.00002 0.02 135.63 0.07 Benzene 0.02 78.12 0.012 0.00054 0.53 4637.73 2.32 Toluene 0.02 92.15 0.023 0.00104 1.02 8971.86 4.49 Ethylbenzene 0.01 106.17 0.010 0.00046 0.46 3991.88 2.00 Xylenes 0.01 106.17 0.013 0.00059 0.59 5126.41 2.56 C8+Heavies 0.06 122 0.074 0.003 3.32 29115.83 14.56 VOC mass fracl 0.212 Total VOC(Uncontrolled) 916.05 Notes Mole%,MW,and mass fractions from Will 6-62-15 sales gas analysis collected 12/04/15. Annual flow rate is estimated based on total projected sales gas production I calculated the average MW of C8+based on the average MW on the analysis for the gas. Permited emissions are slightly higher than those in these calculations to acount for pilot gas 16WE0134.CP1.xlsm Ten(1)3-phase high pressure gas separators routed to a backup open flare during sales pipeline 003 downtime. Flaring Information Equipment Description Open flare to combust sales gas during sales pipeline downtime. Manufacturer TBD Model TBD Serial Number TBD Gas Heating Value 1238 Btu/scf Throughput 185700 MMBtu/yr Overall Control 95.00% Combustion emission factor source: AP-42:Chapter 13.5 0.068 Ilb NOX/MMBtu 0.31 Ilb CO/MMBtu Emissions Summary Table Pollutant Uncontrolled Emission Factor Controlled Emission Factor Uncontrolled Emissions Controlled Emissions Source VOC 12214 lb/MMscf 610.70 lb/MMscf 916.0 tpy 45.8 tpy Gas Analysis Nox 0.07 lb/MMBTU 0.07 Ib/MMBTU 6.3 tpy 6.3 tpy AP-42 CO 0.31 Ib/MMBTU 0.31 Ib/MMBTU 28.8 tpy 28.8 tpy AP-42 Benzene 30.92 lb/MMscf 1.55 Ib/MMscf 4638 lb/yr 232 lb/yr Gas Analysis n-Hexane 59.58 lb/MMscf 2.98 Ib/MMscf 8936 lb/yr 447 lb/yr Gas Analysis Toluene 59.81 lb/MMscf 2.99 lb/MMscf 8972 lb/yr 449 lb/yr Gas Analysis Xylenes 34.18 lb/MMscf 1.71 lb/MMscf 5126 lb/yr 256 lb/yr Gas Analysis Ethylbenzene 26.61 lb/MMscf 1.33 lb/MMscf 3992 lb/yr 200 lb/yr Gas Analysis 2,2,4-TMP 0.90 lb/MMscf 0.05IIb/MMscf 136 lb/yr 7 lb/yr Gas Analysis Regulatory Applicability AQCC Regulation 1 This source is subject to the opacity requirements for flares in Section II.A.5:'No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30%opacity.' 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