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HomeMy WebLinkAbout20161765.tiffCOLORADO Department of Public Health & Environment Dedicated to protecting and improving the health and environment of the people of Colorado Weld County - Clerk to the Board 1150O St PO Box 758 Greeley, CO 80632 June 1, 2016 Dear Sir or Madam: RECEIVED JUN 0 7 2016 WELD COUNTY COMMISSIONERS On June 8, 2016, the Air Pollution Control Division will begin a 30 -day public notice period for Kerr- McGee Oil and Gas Onshore LP - 36146224 Tank Battery. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the beginning of the public notice period. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health Et Environment APCD-SS-B1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Clara Gonzales Regards, Clara Gonzales Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 4/7 2016-1765 4300 Cherry Creek Drive S., Denver, CO 80246-1530 P 303-692-2000 www.colorado.gov/cdpl John W. Hickentooper, Governor I Larry Wolk, MD, MSPH, Executive Director and Chief Medical Officer Air Pollution Control Division Notice of a Proposed Project or Activity Warranting Public Comment Website Title: Kerr-McGee Oil and Gas Onshore LP - 36146224 Tank Battery - Weld County Notice Period Begins: June 8, 2016 Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Kerr-McGee Oil and Gas Onshore LP Facility: 36146224 Tank Battery Oil and Gas Exploration and Production Facility NESE of Section 17, Township 1N, Range 67W Weld County The proposed project or activity is as follows: Applicant is requesting permit coverage for one (1) vapor recovery tower (VRT) controlled by three (3) enclosed combustion devices (ECDs) during vapor recovery unit (VRU) downtime at a synthetic minor exploration and production facility. The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, the Division's analysis, and a draft of Construction Permit 16WE0044 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Any such comment must be submitted in writing to the following addressee: Harrison Slaughter Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 cdphe.commentsapcd@state.co.us COLORADO M STATE OF COLORADO COLORADO DEPARTMENT OF PUBLIC HEALTH AND ENVIRONMENT AIR POLLUTION CONTROL DIVISION TELEPHONE: (303) 692-3150 CONSTRUCTION PERMIT PERMIT NO: 1 6WE0044 Issuance 1 DATE ISSUED: ISSUED TO: Kerr-McGee Oil and Gas Onshore LP THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS: Oil and gas exploration and production facility, known as the 36146224 Tank Battery, located in the NESE of Section 17, Township 1N, Range 67W, in Weld County, Colorado. THE SPECIFIC EQUIPMENT OR ACTIVITY SUBJECT TO THIS PERMIT INCLUDES THE FOLLOWING: Facility Equipment ID AIRS Point Description VRT-01 006 One (1) vapor recovery tower (VRT) that processes liquid from the second stage of separation to create a third stage of liquid/gas separation. Overhead flash gas from the VRT is routed to the vapor recovery units (VRUs) in a closed loop process. When the VRUs are unable to capture the entire overhead gas stream, flash gas is routed to three (3) enclosed combustion devices (ECDs). The ECDs each have a minimum control efficiency of 95%. Emissions are a function of condensate throughput while overhead gas is routed to the ECDs. It is assumed that the flash gas is routed to the ECDs 40% of the time. This permit covers emissions when flash gas is routed to the ECDs. THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7-101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF -CERTIFY FOR FINAL AUTHORIZATION 1. YOU MUST notify the Air Pollution Control Division (the Division) no later than fifteen days of the latter of commencement of operations or issuance of this permit, by submitting a Notice of Startup form to the Division. The Notice of Startup form may be downloaded online at https://www.colorado.gov/pacific/cdphe/other- air-permitting-notices. Failure to notify the Division of startup of the permitted source is a violation of Air Quality Control Commission (AQCC) Regulation No. 3, Part B, Section III.G.1 and can result in the revocation of the permit. AIRS ID: 123/4716 Page 1 of 8 Wellhead Version 2012-1 f Public Health and Environment Air Pollution Control Division 2. Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, compliance with the conditions contained in this permit shall be demonstrated to the Division. It is the owner or operator's responsibility to self -certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit. A self certification form and guidance on how to self - certify compliance as required by this permit may be obtained online at www.colorado.qov/pacific/cdphe/air-permit-self-certification. (Regulation Number 3, Part B, Section III.G.2.) 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation No. 3, Part B, III.F.4.b. (Reference: Regulation No. 3, Part B, III.F.4.) 4. The operator shall complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self -certification process. (Reference: Regulation No. 3, Part B, Section III.E.) 5. The following information shall be provided to the Division within fifteen (15) days of the latter of commencement of operation or issuance of this permit. • manufacturer • model number • serial number This information shall be included with the Notice of Startup submitted for the equipment. (Reference: Regulation No. 3, Part B, III.E.) 6. The operator shall retain the permit final authorization letter issued by the Division, after completion of self -certification, with the most current construction permit. This construction permit alone does not provide final authority for the operation of this source. EMISSION LIMITATIONS AND RECORDS 7. Emissions of air pollutants shall not exceed the following limitations (as calculated in the Division's preliminary analysis). (Reference: Regulation No. 3, Part B, Section II.A.4) Annual Limits: Facility Equipment ID AIRS Point Tons per Year Emission Type NO. VOC CO VRT-01 006 --- 9.4 --- Point See "Notes to Permit Holder #4" for nformation on emission factors and methods used to calculate limits. Compliance with the annual limits shall be determined by recording the facility's annual criteria pollutant emissions, (including all HAPs above the de-minimis reporting level) AIRS ID: 123/4716 Page 2 of 8 f Public Health and Environment Air Pollution Control Division from each emission unit, on a rolling twelve (12) month total. By the end of each month a new twelve-month total shall be calculated based on the previous twelve months' data. The permit holder shall calculate emissions each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. This rolling twelve-month total shall apply to all permitted emission units, requiring an APEN, at this facility. 8. The emission points in the table below shall be operated and maintained with the control equipment as listed in order to reduce emissions to less than or equal to the limits established in this permit (Reference: Regulation No.3, Part B, Section III.E.) Facility Equipment ID AIRS Point Control Device Pollutants Controlled VRT-01 006 Three (3) Enclosed Combustion Devices VOC and HAPs PROCESS LIMITATIONS AND RECORDS 9. This source shall be limited to the following maximum processing rates as listed below. Monthly records of the throughput shall be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation 3, Part B, II.A.4) Process/Consumption Limits Facility Equipment ID AIRS Point Process Parameter Annual Limit VRT-01 006 Condensate throughput through VRT while emissions are routed to enclosed combustion devices. 33,260 BBL The owner or operator shall monitor monthly process rates based on the calendar month. Compliance with the annual throughput limits shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder shall calculate throughput each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. 10. The owner or operator shall continuously monitor and record the amount of time that flash gas is routed from the VRTs to the ECDs. The owner or operator shall use monthly recorded ECD run time, monthly condensate throughput records and calculation methods detailed in the O&M plan to demonstrate compliance with the limits specified in this permit and to calculate emissions as described in this permit. STATE AND FEDERAL REGULATORY REQUIREMENTS 11. The permit number and AIRS ID number shall be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, III.E.) (State only enforceable) 12. No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in AIRS ID: 123/4716 Page 3 of 8 f Public Health and Environment Air Pollution Control Division excess of 30% opacity for a period or periods aggregating more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.5.) 13. This source is subject to the odor requirements of Regulation No. 2. (State only enforceable) OPERATING & MAINTENANCE REQUIREMENTS 14. Upon startup of this point, the applicant shall follow the operating and maintenance (O&M) plan and record keeping format approved by the Division, in order to demonstrate compliance on an ongoing basis with the requirements of this permit. Revisions to your O&M plan are subject to Division approval prior to implementation. (Reference: Regulation No. 3, Part B, Section III.G.7.) COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 15. The owner or operator shall demonstrate compliance with opacity standards, using EPA Reference Method 9, 40 C.F.R. Part 60, Appendix A, to measure opacity from the flare. This measurement shall consist of a minimum twenty-four consecutive readings taken at fifteen second intervals over a six minute period. (Regulation Number 1, Section II.A.1 and II.A.5) Periodic Testing Requirements 16. This source is not required to conduct periodic testing, unless otherwise directed by the Division or other state or federal requirement. ADDITIONAL REQUIREMENTS 17. A revised Air Pollutant Emission Notice (APEN) shall be filed: (Reference: Regulation No. 3, Part A, II.C) a. Annually by April 30th whenever a significant increase in emissions occurs as follows: For any, criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For volatile organic compounds (VOC) and nitrogen oxides sources (NO,) in ozone nonattainment areas emitting less than 100 tons of VOC or NO, per year, a change in annual actual emissions of one (1) ton per year or more or five percent, whichever is greater, above the level reported on the last APEN; or For sources emitting 100 tons per year or more, a change in actual emissions of five percent or 50 tons per year or more, whichever is less, above the level reported on the last APEN submitted; or For any non -criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or AIRS ID: 123/4716 Page 4 of 8 f Public Health and Environment Air Pollution Control Division c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. 18. Federal regulatory program requirements (i.e. PSD, NANSR) shall apply to this source at any such time that this source becomes major solely by virtue of a relaxation in any permit condition. Any relaxation that increases the potential to emit above the applicable Federal program threshold will require a full review of the source as though construction had not yet commenced on the source. The source shall not exceed the Federal program threshold until a permit is granted. (Regulation No. 3 Part D). GENERAL TERMS AND CONDITIONS 19. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the APCD as provided in AQCC Regulation No. 3, Part B, Section II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 20. If this permit specifically states that final authorization has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide "final" authority for this activity or operation of this source. Final authorization of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and AQCC Regulation No. 3, Part B, Section III.G. Final authorization cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self -certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final authorization. Details for obtaining final authorization to operate are located in the Requirements to Self - Certify for Final Authorization section of this permit. 21. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this inforr'nation and with representations made by the applicant or applicant's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 22. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the APCD to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 23. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence, this permit shall be deemed denied ab initio. This permit may be revoked at any time prior to self -certification and final authorization by the Air Pollution Control Division (APCD) on grounds set forth in the Colorado Air Quality Control Act and regulations of the Air Quality Control Commission (AQCC), including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division revokes a permit, the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. AIRS ID: 123/4716 Page 5 of 8 f Public Health and Environment Air Pollution Control Division 24. Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 25. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: Harrison Slaughter Permit Engineer Permit Histo Issuance Date Description Issuance 1 This Issuance Issued to Kerr-McGee Oil and Gas Onshore LP Permit for one (1) vapor recovery tower at an existing synthetic minor exploration and production facility. AIRS ID: 123/4716 Page 6 of 8 Public Health and Environment Air Pollution Control Division Notes to Permit Holder: 1) The permit holder is required to pay fees for the processing time for this permit. An invoice for these fees will be issued after the permit is issued. The permit holder shall pay the invoice within 30 days of receipt of the invoice. Failure to pay the invoice will result in revocation of this permit (Reference: Regulation No. 3, Part A, Section VI.B.) 2) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice (APEN) and application form must be submitted with a request for a permit revision. 3) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1 of the Common Provisions Regulation. See: https://www.colorado.gov/pacific/cdphe/aqcc-reqs 4) The following emissions of non -criteria reportable air pollutants are estimated based upon the process limits as indicated in this permit. This information is listed to inform the operator of the Division's analysis of the specific compounds emitted if the source(s) operate at the permitted limitations. AIRS Point Pollutant CAS # Uncontrolled Emission Rate (Ib/yr) Are the emissions reportable? Controlled Emission Rate (Ib/yr) 006 Benzene 71432 3,426 Yes 172 Toluene 108883 5,721 Yes 286 Ethylbenzene 100414 1,081 Yes 54 Xylenes 1330207 2,944 Yes 148 n -Hexane 110543 14,352 Yes 718 2,2,4- Trimethylpentane 540841 3,110 Yes 156 5) The emission levels contained in this permit are based on the following emission factors: CAS # Pollutant Emission Factors Uncontrolled lb/bbl Emission Factors Controlled lb/bbl Source NOx 4.16x10-2 4.16x10-2 2005-03-22 APCD Memo CO 1.05x10-1 1.05x10-' 2005-03-22 APCD Memo VOC 11.25 5.63x10-1 E&P Tanks 71432 Benzene 1.03x10-1 5.15x10-' E&P Tanks 108883 Toluene 1.72x10-1 8.6x10-'' E&P Tanks 100414 Ethylbenzene 3.25x10-2 1.62x10-'' E&P Tanks 1330207 Xylenes 8.85x10-2 4.43x10-3 E&P Tanks 110543 n -Hexane 4.31x10-1 2.15x10-2 E&P Tanks 540841 2,2,4- Trimethylpentane 9.35x10-2 4.68x10-3 E&P Tanks AIRS ID: 123/4716 Page 7 of 8 f Public Health and Environment Air Pollution Control Division Note: The controlled emissions factors for point 006 are based on the enclosed combustor control efficiency of 95%. These emission factors were developed using pressurized liquids analyses from the Underhill 27C-17HZ and Underhill 28N-17HZ wells both sampled on February 10, 2015. The emission factors obtained from two separate E&P Tank simulations were averaged in order to determine the overall emission factor for each pollutant as represented above. 6) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice (APEN) associated with this permit is valid for a term of five years from the date it was received by the Division. A revised APEN shall be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit. For any questions regarding a specific expiration date call the Division at (303)-692-3150. 7) This facility is classified as follows: Applicable Requirement Status Operating Permit Synthetic Minor Source of: VOC NANSR Synthetic Minor Source of: VOC 8) Full text of the Title 40, Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ Part 60: Standards of Performance for New Stationary Sources NSPS 60.1 -End Subpart A — Subpart KKKK NSPS Part 60, Appendixes Appendix A — Appendix I Part 63: National Emission Standards for Hazardous Air Pollutants for Source Categories MACT 63.1-63.599 Subpart A — Subpart Z MACT 63.600-63.1199 Subpart AA — Subpart DDD MACT 63.1200-63.1439 Subpart EEE — Subpart PPP MACT 63.1440-63.6175 Subpart QQQ — Subpart YYYY MACT 63.6580-63.8830 Subpart ZZZZ — Subpart MMMMM MACT 63.8980 -End Subpart NNNNN — Subpart XXXXXX AIRS ID: 123/4716 Page 8 of 8 Colorado Air Permitting Project Project Details Review Engineer: Package #: Received Date: Review Start Date: Section 01- Facility Information Harrison Slaughter 329535 4/28/2015 5/20/2016 Company Name: County AIRS ID: Plant AIRS ID: Facility Name: Physical Address/Location: Type of Facility: What industry segment? Is this facility located in a NAAQS If yes, for what pollutant? Kerr-McGee Oil and Gas Onshore LP 123 4716 36146224 Tank Battery (Underhill 1N-17HZ) NESE of Section 17, Township 1N, Range 67W Exploration & Production Well Pad Oil & Natural Gas Production & Processing non -attainment area? Yes ❑ Carbon Monoxide (CO) ❑ Particulate Matter (PM) Section 02 - Emissions Units In Permit Application Q Ozone (NOx & VOC) AIRs Point # Emissions Source Type Emissions Control? Permit # Issuance # Self Cert Required? Action Engineering Remarks 006 Vapor Recovery Tower (VRT) Yes 16WE0044 1 Yes. Permit Initial Issuance VRT venting to ECD Section 03 - Description of Project Kerr-McGee is requesting permit coverage for one (1) vapor recovery tower (VRT) at an existing "Generation:4"oil and gas exploration and production facility that is located in the ozone non -attainment area. Hydrocarbon liquid produced at this facility flows from a high -low pressure separator to a VRT prior to storage in atmospheric tanks. During normal operation, gas vented from the VRT is routed to a vapor recovery unit (VRU) which compresses the gas and directs it to the sales gas gathering pipeline. During periods of VRU downtime, the gas vented from the VRT is routed to three (3) enclosed combustion devices (ECDs). It is assumed that gas vented from the VRT is routed to the enclosed combustion devices 40% of the time. Emissions while VRT gas is routed to the ECDs is a function of condensate throughput. This permit will cover emissions when the VRT gas is routed to the ECDs. 4 Section 04 - Public Comment Requirments Is Public Comment Required? If yes, why?' Requesting Synthetic. Min+ Section 05 - Ambient Air Impact Analysis Requirements Was a quantitative modeling analysis required?2 If yes, for what pollutants? If yes, attach a copy of Technical Services Unit modeling results summary. Section 06 - Facility -Wide Stationary Source Classification Is this stationary source a true minor? Is this stationary source a synthetic minor? If yes, explain what programs and which pollutants here: Title V Operating. Permits (OP) : VOC Non -Attainment New Source Review (NANSR): VOC No Is this stationary source a major source? If yes, explain what programs and which pollutants here: Facility is classified as synthetic minor as described above. No Colorado Air Permitting Project One (1) vapor recovery tower (VRT) that processes liquid from the second stage of separation to create a third stage of liquid/gas separation. Overhead flash gas from the VRT is routed to the vapor recovery units 006 (VRUs) in a closed loop process. When the VRUs are unable to capture the entire overhead gas stream, flash gas is routed to three (3) enclosed combustion devices (ECOs). The ECDs each have a minimum control efficiency of 95%. Emissions are a function of condensate throughput while overhead gas is routed to the ECDs.. Itis assumed that the flash gas is routed to the ECDs 40% of the time. This permit covers emissions when flash gas is routed to the ECDs. Equipment Description This source vents natural gas from: Emissions from this source are: one 1 va recove tower Natural gas venting from one (1) vapor recovery tower. Emissions from this source are recompressed. Calculations The site specific emission factors developed for this source were determined through the use of two pressurized liquid samples, two E&P Tanks simulations associated with the pressurized liquids samples, and a sales oil sample. The pressurized liquid samples were obtained from two different wells at the facility on. February 10, 2015. The wells from which the samples were taken areas follow: Underhill 27C-17HZ and Underhill_28N-17HZ. The sales oil sample was obtained on January 29, 2014 from a common production feed at the Underhill well pad. _ Each of the samples was obtained after each of the wells at this. facility came online_ As a result, the sales oil is still considered representative even though it was taken more than a year before the application submittal. Two separate ESP Tanks simulations were conducted using the two pressurized liquid samples and the sales oil sample. The results of the simulation were averaged to determine the site specific emission factors. The following tables contain the information from the E&P Tanks simulations used to determine the emission factors: E&P Tanks Simulation 1 (Underhill 27C-17HZ) Throughput: 24 bbl/day 8760 bbl/ ear Pollutant Emission Rate Emission Rate Uncontrolled Emission Factor 10.29 JIb/bbl VOC 10.292 lb/hr 90157.92 lb/year Benzene 0.094 lb/hr 823.44 lb/year 0.09 lb/bbl Toluene 0,147 lb/hr 1287.72 lb/year 0.15 lb/bbl Ethylbenzene 0.025 lb/hr 219.00 lb/year 0.03 lb/bbl Xylenes 0.076 lb/hr 665.76 lb/year 0.08 lb/bbl n -Hexane 0.392 lb/hr 3433.92 lb/year 0.39 lb/bbl 2,2,4-TMP 0.089 lb/hr 779,64 lb/year 0.09 lb/bbl Note: The E&P Tanks simulation was run on a basis of 24 bbl/day (8760 bbl/year). Asa result, the conversion from lb/hr to lb/bbl results in the same value. E&P Tanks Simulation 2 (Underhill 28N-17HZ) Throughput: 24 bbl/day 8760 bbl/ ear Pollutant Emission Rate Emission Rate Uncontrolled Emission VOC 12.216 lb/hr 107012.16 lb/year 12.22 lb/bbl Benzene 0.112 lb/hr 981.12 lb/year 0.11 lb/bbl Toluene 0.197 lb/hr 1725.72 lb/year 0.20 lb/bbl Ethylbenzene 0.04 lb/hr 350.40 lb/year 0.04 lb/bbl Xylenes 0.101 lb/hr 884.76 lb/year 0.10 lb/bbl n -Hexane 0.471 lb/hr 4125.96 lb/year 0.47 lb/bbl 2,2,4-TMP 0.09a lb/hr 858.48 lb/year 0.10 lb/bbl Note: The E&P Tanks simulation was run on a basis of 24 bbl/day (8760 bbUpear).'As a result, the conversion from lb/hr to lb/bbl results in the same value. Average of Simulation 1 and 2 Throughput: 24 bbl/day 8760 bbl/ ear Pollutant Emission Rate Emission Rate Uncontrolled Emission VOC 11.254 lb/hr 98585.04 lb/year 11.254 lb/bbl Benzene 0.103 lb/hr 902.28 lb/year 0.103 Ib/bbl Toluene 0.172 lb/hr 1506.72 lb/year 0.172 lb/bbl Ethylbenzene 0.0325 lb/hr 284.70 lb/year 0.033 lb/bbl Xylenes 0.0885 lb/hr 775.26 lb/year 0.089 Ib/bbl n -Hexane 0.4315 lb/hr 3779.94 lb/year 0.432 Ib/bbl 2,2,4-TMP 0.0935 lb/hr 819.06 lb/year 0.094 Ib/bbl Note: The overall emission rates (lb/hr} were determined using a simple average of the emission rates (lb/hr) for each pollutant obtained from the Underhill27C-17HZ and Underhill 28N-17HZ simulations. 'Total throughput to VRT: Requested Throughput: 83,150 bbl/year 1' 16WE0044.CP1.xlsm E0044.CP1.xlsm VRU downtime: One (1) vapor recovery tower (VRT) that processes liquid from the second stage of separation to create a third stage of liquid/gas separation. Overhead flash gas from the VRT is routed to the vapor recovery units (VRUs)' in a closed loop process. When the VRUs are unable to capture the entire overhead gas stream, flash gas is routed to three (3) enclosed combustion devices (ECDs). The ECDs each have a minimum control efficlency,of 95%. "Emissions are a function of condensate throughput while overhead gas is routed to the ECDs. It is assumed that the flash gas is routed to the ECDs 40% of the time. This permit covers emissions when flash gas is routed to the ECDs. 40% VRT Throughput during VRU downtime: 33,260 bbl/year } 16WE0044.CP1.xlsm One (1) vapor recovery tower (VRT), that processes liquid from the second stage of separation to create a third stage of liquid/gas separation. Overhead flash gas from the VRT is routed to the vapor recovery units U06 (VRUs) in a closed loop process. When the VRUs are unable to capture the entire overhead gas stream, flash gas is routed to three (3) enclosed combustion devices (ECDs). The ECDs each have a minimum control efficiency of 95%. Emissions are a function of condensate throughput while overhead gas is routed to the ECDs. It is assumed that the flash gas is routed to the ECDs 40% of the time. This permit covers emissions when, flash gas is routed to the ECDs. Flaring Information Equipment Description Three (3) enclosed combustors to combust vapor recovery tower as during VRU downtime. Manufacturer TBD Model TBD Serial Number TBD Control Efficiency 95.00% Combustion emission factor source: 010037 llb NOx/Ib VOC Emissions Summary Table CDPHE Inter -Office Communication (2005-03-22) 0.0094 jib CO/lb VOCI Pollutant Uncontrolled Emission Factor Controlled Emission Factor Uncontrolled Emissions Controlled Emissions Source VOC 11.254 lb/bbl 0.563 lb/MMscf 187.15 tpy 9.36 tpy E&P Tanks NOx 0.0416 lb/bbl 0.0416 Ib/MMBTU 0.69 tpy 0.69 tpy CDPHE CO 0.1058 lb/bbl 0.1058 Ib/MMBTU 1.76 tpy 1.76 tpy CDPHE Benzene 0.1030 lb/bbl 0.00515 lb/MMscf 3425.8 lb/yr 171.3 lb/yr E&P Tanks Toluene 0.1720 lb/bbl 0.00860 Ib/MMscf 5720.7 lb/yr 286.0 lb/yr E&P Tanks Ethylbenzene 0.0325 Ib/bbl 0.00163 lb/MMscf 1081.0 lb/yr 54.0 lb/yr E&P Tanks Xylenes 0.0885 lb/bbl 0.00443 lb/MMscf 2943.5 lb/yr 147.2 lb/yr E&P Tanks n -Hexane 0.4315 lb/bbl 0.02158 Ib/MMscf 14351.7 lb/yr 717.6 lb/yr E&P Tanks 2,2,4-TMP 0.0935 lb/bbl 0.00468 lb/MMscf 3109.8 lb/yr 155.5 lb/yr E&P Tanks Regulatory Applicability AQCC Regulation 1 This source is subject to the opacity requirements for flares in Section II.A.5:'No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity.' AQCC Regulation 2 Section I.A applies to all emission sources. "No person, wherever located, shall cause or allow the emission of odorous air contaminants from any single source such as to result in detectable odors which are measured in excess of the following limits: For areas used predominantly for residential or commercial purposes it is a violation if odors are detected after the odorous air has been diluted with seven (7) or more volumes of odor free air." AQCC Regulation 7 Was the well newly constructed, hydraulically fractured, or recompleted on or after August 1, 2014? No See Additional Note #1 below for additional discussion. This separator is not subject to Reg 7 Section XVII.G k Additional Notes: 1. Based on the interpretation that the date of first production is equivalent to the date of a well being "newly constructed," the date of first production for the most recent well at this facility occurred prior to the August 1, 2014 applicability date. The operator was asked about this point and they confirmed that the date of first production for the most recent well at this facility was before August 1, 2014. As a result, the VRT is not subject to Regulation 7, Section XVII.G and the other control requirements of Regulation 7 Section XVII.B.2. 2. The operator expressed in the application that the normal operating pressure of the separator was increased by 10 psi prior to obtaining a sample for analysis. This artificial load on the VRT leads to a more conservative estimate of flash emissions at the vapor recovery tower due to the increased pressure drop. 3. As indicated above, the operator obtained the API gravity and RVP used in the E&P Tanks simulation from a sales oil sample obtained January 29, 2014. This sample was taken more than a year before the application was submitted. However, the sample was also taken after all of the active wells at this facility came online and began producing. Since new wells have not come online since this sample was obtained, it is considered representative and is acceptable to use in the E&P tank simulation to determine emissions. 4. The pressurized condensate samples used for this analysis were obtained on February 10, 2015. Since this is within one year of the submittal of this application, initial testing will not be required in the permit. 5. During review, I noticed the operator specified an ambient pressure of 12.63 psi in the E&P Tank simulations. I expressed to the operator that this value will underestimate emissions since the ambient pressure for the Denver area is 12.12 psi. The operator agreed with this assertion and provided updated E&P Tank simulations with the ambient pressure updated to reflect 12.12 psi. 6. The operator requested that the requested throughput be updated from 54,000 bbl/year to 33,260 bbl/year. This request is based on the current production estimates from this facility. This request was accepted and the necessary changes were made to the APEN. 7. The operator was provided with a draft permit to review prior to public comment. The operator reviewed the draft permit and provided one comment. They requested that the language for condition 15 be updated from stating "The owner or operator shall demonstrate compliance with opacity standards using EPA Method 9 to measure onacity from the flare (Reference: Reeulation No. 1. Section II.AS1" to "The owner nr onerator shall demonstrate romnlianre with onacity standards. 16WE0044.CP1.xlsm 4 One (1} vapor recovery tower (VRT) that processes liquid from the second stage of separation to create a third stage of liquid/gas separation. Overhead flash gas from the VRT is routed to the vapor recovery units (VRUs)'in a closed loop process. When the VRUs are unable to capture the entire overhead gas stream, flash gas is routed to three (3) enclosed combustion devices (ECDs). The ECDs each have a minimum control efficiency of 95%. Emissions are a function of condensate throughput while overhead gas is routed to the ECDs. It is assumed that the flash gas is routed to the ECDs 40% of the time. This permit covers emissions when flash c as'is routed to,the ECDs._ �, . I-„�., using EPA Reference Method 9, 40 C.F.R. Part 60, Appendix A, to measure opacity from the flare. This measurement shall consist of a minimum twenty-four consecutive readings taken at fifteen second intervals over a six minute period. (Regulation Number 1, Section II.A.1 and II.A.5)." This request accepted since the requested language is consistent with the language contained in our updated permit templates. The changes were made to the permit accordingly. 16 W E0044.CP1.xlsm AIRS (County/Plant) 123/4716 Permit No. 16WE0044 Date 5/24/2016 Point # SCC Pollutant or CAS Uncontrolled Emission Factor Emisison Factor Source Controlled Actual Emissions (tpy)" Controlled Requested Emissions (tpy)* PTE (tpy)* Ctrl. Eff% NCRP = reportable ? 006 31000129 VOC 11254 lb/1000 ba E&P Tanks 9.36 187.15 95% Yes 006 31000129 NOx 41.6 lb/1000 ba CDPHE 0.69 0.69 0% No 006 31000129 CO 105.8 lb/1000 ba CDPHE 1.76 1.76 0% No 006 31000129 Benzene 103 lb/1000 ba E&P Tanks 172 3426 95% Yes 006 31000129 Toluene 172 lb/1000 ba E&P Tanks 286 5721 95% Yes 006 31000129 Ethylbenzene 32.5 lb/1000 ba E&P Tanks 54 1081 95% Yes 006 31000129 Xylenes 88.5 lb/1000 ba E&P Tanks 148 2944 95% Yes 006 31000129 n -Hexane 431.5 lb/1000 ba E&P Tanks 718 14352 95% Yes 006 31000129 2,2,4-TMP 93.5 lb/1000 ba E&P Tanks 156 3110 95% Yes **HAP emissions have units of Ibs/year. 0 0 40 M N Emission Source AIRS ID: [Leave blank unless APCD has already assigned a permit # & AIRS ID] Permit Number: Facility Equipment ID: nested Action (check applicable request boxes) Section 02 — Re Section 01— Administrative Information I, a el w R .C 0 U Jo E ct DI L" C O L O C O a R E c y = u 0 s a4 E .. 0 U .o E O GL O OD ❑ L w C y L 'a'y G as C _ 0 o E C L 7, O. O 0 Cr n. P.4 -.,C o H W 0 W z x = 660 s. O O wo a X .� V V V 0. C C" C" a a a ❑ eI N Source Name: w I 0 Transfer of ownership ❑ Change permit limit Request APEN Update r- 00 ai b 0 U a. N Denver, CO 80217-3779 C o C y o z Section 03 — General Information It n W cn 0 C 0 C co 0) o .0 •ate 0 0 O p N O 6. 0 cn �0 On O 0 zl cd C- o E o O ¢' .cn., O E z' ^_ C W tz U M M M ❑ a) L cd aj C ,p \p )4SR W =U cn .-' E 000Z C Ci w 9 ,4 . .L -'.' `+.M.. W ,, F¢ly co C CO W❑ 0 C �� O R E .F a 'T W O •-' C CO .0 i.„.31 9 -= Ley p�" 'V x= = U o CO �, o w as ..7,' F. a3E x . w L. C o c. s'� C . t ro o = C' R = � E 0 CC- o Co a) a) , w 0 C .� y G a .d T O _O E . O 6'vi _. L .0 . : as • ,C C ti _• ro > U RL',I, LN OQ o� E e.,r,U000 o U rA O O L %� a) o 0 sR. a.> 0 'ea", °A . O U O .E o y o „ = o'erU C C .1). b U C oO 0 da.0 U> o CC1 rn •.. l•„ = o, co P. ••" , x.. '.C.. Tti R (� M a) 0• F. E U d v= w a APEN forms: h Application sta 0 z ❑ 2 0- qi en u o s' _ ea E v a� 6, (;( w o 0 .0 .a E Z O C 0 O 0 CID a w ^ C ;.. zC z T C R 2r' O w 'E C - w b U o 0 C CA ,.0 0 IlD p a. 0 l .0 O u .7.1"—' a, CA Description of equipment2: Manufacturer: Design Process Rate (Specify Units/Hour) Annual Requested Permitted Level3 (Specify Units) .O 3. 0.1 Actual Level (For Data Year) LDescription Condensate Throughput in Flash gas O • a) 3 ry Other Process: a; U • U �^ y p • a 0 0 O O • 0 0 •E 61 CZ -o •C 0 0 0 O U U N N N s. O O ..0 4.0 U Form APCD-200 — GeneralAPEN — Ver.02.10.2014.docx E C y i vi LI C) C N L C O C y _ R C y CO e .0 //cc� H L P. m y E o C.) ❑ a •❑ v cn 'o a. 0 o a)' M FORM APCD-200 414 s�. 0.0 -60 4.1 O w Cet CL ^z z z W � � 3 C 0 0 to v - N Emission Source AIRS ID: Permit Number: au 0 6) j O a) a) a) w 0 a> C as a) O .C. a) a) w •3 a) a) a) U, c'a U E R a) 1x en E W O C.) a) 2 CO 00 0 0 C7 N 00 00 rl' R -104.9090664 CZ O un 00 00 CID C7 V o TJ Rai o at wv �w F ❑ Other (Describe): Width (inches) = ❑ Horizontal ❑ Down O Other: Length (inches) = U C; C 00 .9 U II G7 N a) O .+ y U •� c_GO i th Q U N 03 • S 0 O3 N 01 C.= v Direction of outlet (check one): Exhaust Opening Shape & Size (check one): ment & Fuel Consumption Information Section 06 — Combustion E Multiple ECDs z CO 48" HVECD 0 0 0 CO E Manufacturer: VRT-ECD-01 Company equipment Identification No.: 3 -05 0 a� z N Cn N a ti N th N Cam) C) N • 0 _ C a) 2 a? P. x O C Natural Gas 41.1 43 W 0 V '41") C �b y y L OW C. ii Ci 'o O C o 0 O U .0 CO N y a.1 col E C) W rag 04 cr CO O ,A ces 0 G CO L CO 9 •- - @ L 0. C 9 CO 0 4 V) .3 .7 a) Tz s > W 1 0 O cr a 0 Co) Cin f ) i 2005 APCD E&P Tank 2005 APCD IIPlease use the APCD Non -Criteria Reportable Air Pollutant Addendum form to report pollutants not listed above. 'Y ou will be charged an additional APEN fee if APEN is flnrd nut inrnrrprev nr Requested Permitted Emissions Uncontrolled Controlled (Tons/Year) (Tons/Year) .9 1 i 0 r o- r" - f 6 UUYC kv.g. LUU /): II Actual Calendar Year Emissions4 Uncontrolled Controlled (Tons/Year) (Tons/Year) i' I Emission Factor Uncontrolled Units Basis 9 9 .0 9 G InO X . Control Efficiency (% Reduction) Overall Collection Efficiency Control Device Description Secondary 5 CO w. Pollutant TSP a N a x cn XON II II VOC O U X U O b 0N a) 6) L .�. O CO N V w O CO a) f' 1 O w a w Z.; W y a 11 xH O O u a) .fin O O 0 le. a^ N .��, A p. U o 0 a 46 0 a o CO w C O >+ CO E c0 wa) ,..4 •°cip o C ;'d a) CO et O CO .� N L N a? CO a Ts C C C O u C O CC! E L W CO CO i7 C- • L 0 y a% • ..Oy N H v ' a Q 0 -0 0 A a) w 0 C 7 CO 0 CO C.) 474 U C CO Section 08 —A ed to Supply Da lei co r W Q M Q N r Q a) LLJ C) E I— z 0 Z N Z re '�0 —E V / ° V (/) 2 W .°' I- 0 ZE a° O U J J 43 O 3 a°' 0 • m Q W J a CO °' • ° 0 LLI _a g LLI F V Permit Number: Kerr-McGee Oil and Gas Onshore LP a) a) Z as a 0 O N- 00 a) O 0 N a) C O 0 NESE S17 T1 N R67W Plant Location: Person to Contact: Carissa.krey@anadarko.com E-mail Address: Emission Factor Uncontrolled Controlled Actual Source Actual Emissions Emissions (Ibs/vearl (Ihs/vaarl f t....s i t+ in 9T pc csi 1* to 14- CO 0000 T x '41 ( C+ er 9 ir Lb co CV It CO CO CO CO X01 uh 0 03 Wt� CO c0 co v. E&P Tank Y c co a oes E&P Tank E&P Tank E&P Tank E&P Tank 'y I 1. I, l: Emission Factor (Include Units) (13 9 0 _ (-1 O o o`er OLO 0) 9 f) o _ 0)) � 9 T : 0)) 9 till �o 0 C)) Control Equipment / Reduction (%) 01 lt) C)) Chemical Name Benzene Toluene E -Benzene Xylene N -Hexane 224-TMP Chemical Abstract Service (CAS) Number T O Oro 0 rn C O cn W a a) U) a) 1T a) 0_ its (a 0 ca L L 4- C a) Tel ca a 0 >, 0 0 0 a) N O fa Q) CD J C 0 U) a) a_ O a) I- a) 4- C i) 0 Title of Person Legally Authorized to Supply Data 0 N Form Revision Date: A Hello