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HomeMy WebLinkAbout20182056.tiffCOLORADO Department of Public Health El Environment Dedicated to protecting and improving the health and environment of the people of Colorado Weld County - Clerk to the Board 1150 0 St PO Box 758 Greeley, CO 80632 June 27, 2018 Dear Sir or Madam: RECEIVED JUL 022018 WCOMMISSIONERS On June 28, 2018, the Air Pollution Control Division will begin a 30 -day public notice period for Kerr McGee Gathering LLC - Ft. Lupton/Platte Valley/Lancaster Complex. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the beginning of the public notice period. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health Et Environment APCD-SS-B1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Clara Gonzales Regards, Clara Gonzales Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 4300 Cherry Creek Drive S., Denver, CO 80246-1530 P 303-692-2000 www.colorado.gov/cdphe John W. Hickenlooper, Governor ?tom' O�p 07 Larry Wolk, MD, MSPH, Executive Director and Chief Medical Officer cc; PLC Mwt.IT3), F+C-CST, PWnrCeR/C14/JMJC.i4) O7 -O3-18 2018-2056 Air Pollution Control Division Notice of a Proposed Project or Activity Warranting Public Comment Website Title: Kerr McGee Gathering LLC - Ft. Lupton/Platte Valley/Lancaster Complex - Weld County Notice Period Begins: June 28, 2018 Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Kerr McGee Gathering LLC Facility: Ft. Lupton/Platte Valley/Lancaster Complex Natural gas processing plant 16116 WCR 22, Ft. Lupton, CO Weld County The proposed project or activity is as follows: The applicant proposes to construct two new cryogenic gas processing trains with a total capacity of 153 MMscfd. The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • permitted emissions exceed public notice threshold values in Regulation No. 3, Part B, Section III.C.1.a (25 tpy in a non -attainment area and/or 50 tpy in an attainment area) • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, the Division's analysis, and a draft of Construction Permit 17WE1059 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Any such comment must be submitted in writing to the following addressee: Carissa Money Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 cdphe.commentsapcd@state.co.us ADO Colorado Air Permitting Project PRELIMINARY ANALYSIS - PROJECT SUMMARY Project Details Review Engineer: Package 9: Received Date: Review Start Date: Carissa Money 367979 8/17/2017 1/3/2018 Section 01- Facility Information Company Name: Kerr McGee Gathering LLC's. County AIRS ID: 123 Plant AIRS ID: 0057 Facility Name: Lancaster Plant 3 Physical Address/Locatio 16116 WCR 22, Ft. Lupton, Co Type of Facility: Natural Gas Processing Plant What industry segment? oil & Natural Gas Production &- Processing Is this facility located in a NAAQS non attainment area? Yes If yes, for what pollutant? Don Monoxide (CO) Weld Section 02 - Emissions Units In Permit Application culate Matter (PM) Quadrant Section Township Range [3ne (NOx & VOC) AIRS Point # Emissions Source Type Equipment Name Emissions Control? Permit # Issuance # Self Cert Required? Action Engineering Remarks 075 Boiler or Process Heater Amine Regeneration Heater Yes 17WE1059 1 Yes Permit Initial Issuance 076 tioileror Process Heater H-31711 Molecular -. Sieve Regeneration Heater No 17W E1059 1 Yes Permit Initial Issuance 077 Roller or Process Heater - Molecular Sieve Regeneration Heater - Yes 17W E1059 1 -; Yes -: Permit Initial Issuance 078 Amine Sweetening unit Amine 3A Yes 17WE1059 1 Yes -- Permit Initial Issuance 079 Process Flare - Process Flare Yes - 17WE1059 1 Yes Inihai Issuance 080 Fugitive Component Leaks ancaster Plant 3 Fugitiv Yes - 17WE1059 1 Yes - Permit In al Issuance Section 03 - Description of Project Kerr McGee Gathering (KMG) is proposing to build a new cryogenic gas processing plant at the existing Ft. Lupton/ Platte Valley/Lancaster gas plant. The new train, referred to as Lancaster Plant 3, will consist of two functionally -identical processing trains each comprised of a hydrogen sulfide treating bed, amine contactor, molecular sieve natural gas dehydrator, molecular sieve regeneration heater, cryogenic processing equipment, process flare, emergency diesel generator and fugitive components, This plant will be different from LancasterTrain 1 and 2 because there will be one amine regeneration system shared by both trains in Plant 3. Thus, the amine unit (AIRS ID 078) will consist of two amine contactor towers, one amine regenerator, one flash tank and one natural gas fired amine heater, The amine regenerator still vent will be routed to a thermal oxidizer. In the application, KMG stated the buildout of Plant 3 was not anticipated at the time of building LancasterTrain l and 2. KMG' explained several expansions will have to occur at the plant to accommodate the new Plant 3 including expansion of the power substation, expansion of the metering facilities and expansion of the residue capacity out of the Ft. Lupton Complex. The points associatef with LancasterTrain I and 2 started up around April 2014 and in June 2015. The amine unit referred to as A-,4 (AIRS ID 066) still has not commenced operation and when I asked KMG about this unit, KMG stated there are currently no plans to start the unit. The anticipated start date for Plant 3 is December 2019. Given the timing of the projects and the additional expansion projects required to accommodate Plant 3, Lancaster Plant 3 will be considered a separateprojectfor PSD/NANSR review. For Lancaster Plant 3, the total project emissions including insignificant activities (5 MIVIBtu/hr condensate stabilizer, 6 MMbtu/hr H2S pretreater heater, emergency diesel generator) are below PSD significance thresholds for all criteria pollutants. Total project NOx emissions are 38.5 tpy which is below the 40 tpy significance threshold. Total project PM2.5 emissions are 4.8 tpy which is below the significance threshold of 10 tpy and below the modeling threshold of`5 tpy. See summary tables for additional details. In the application, KMG included an inlet H25 pretreater heater for LancasterTrain 1&2 (AIRS ID 074, 17WE0826.XP) with this Lancaster Plant 3 project for PSD/NANSR review. The heater was installed October 2017 while all the other equipment associated with Plant 3 is proposed to be installed December 2019. The 10 MMbtu/hr inlet H25 preheater for Lancaster Train 1&2 should have been included in the PSD/NANSR review and project total for the buildout of that plant. Further, KMG had problems with PM2.5 and the H2S treatment system at the outlet of the amine regenerator still vent since the initial startup of Lancaster Train l and land KMG proposed at that time to change the absorbent material. In the last modification of Lancaster Train I and 2, Permit 12W81492 Issuance 3 (issued August 11, 2017), KMG also requested the operational flexibility to install an inlet H25 pretreatment system instead of the Puraspec system. Thus, the 10 MMBtu/hr should be evaluated with the Lancaster Train 1 and 2 project. emissions, When I re-evaluated the project netting analysis for 12WE1492 Issuance 3 and include the 10 M MBtu/hr heater, the Colorado Air Permitting Project net''a not exceed the sigmtican ce thresholds (see tab' Section 04 - Public Comment Requirements Is Public Comment Required? If yes, why? f equesnngSyothet (vG . details), And greater than 25 tpy in NAA Section 05 - Ambient Air Impact Analysis Requirement: Was a quantitative modeling analysis required? Alta , If yes, for what pollutants? If yes, attach a copy of Technical Services Unit modeling results summary. Section 06 - Facility -Wide Stationary Source Classification Is this stationary source a true minor? Is this stationary source a synthetic minor? If yes, indicate programs and which pollutants: Prevention of Significant Deterioration (P5D) Title V Operating Permits (OP) Non -Attainment New Source Review (NANSR) Is this stationary source a major source? If yes, explain what programs and which pollutants here SO2 Prevention of Significant Deterioration (P5D) Title V Operating Permits (OP) Non -Attainment New Source Review (NANSR) S02 NOx CO VOC PM2.5 PM10 TSP HAPs ❑❑ Emissions Inventory Section 01- Administrative Information 'Facility AIRs ID: 123 -:0057 075 County Plant Section 02 - Equipment Description Details. Detailed Emissions Unit Description: Emission Control Device Description: Requested Overall VOC & HAP Control Efficiency %: One amine heat medium heater (manufacturer;: mode.! and serial number to be determined) equipped with ultra low NOx burners used to regenetate amide for Point 078. The heater is design rated for an input capacity of 55 a late/hr: Tills heater is fueled by natural gam Section 03- Processing Rate Information for Emissions Estimates Heater Design Rate Heat content of waste gas= Hours of Operation Fuel Consumption 554 MMBtu/hr 102O8tu/scf 76O hr/yr MMscf/yr Section 04- Emissions Factors & Methodologies 19..38 0.0021 0.0034 Formaldehyde 0.075 PM10 7 f PM2.5 7.9 SO2 0.9 40.1 MMscf/31 days Section 05 - Emissions Inventory Criteria Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) VOC PM10 PM2.5 SO2 NOx CO 4.6 1.8 1.8 0.1 9.6 9.6 4.6 1.8 1.8 0.1 9.6 9.6 lb/31 day 777 305 305 24 1637 1637 Hazardous Air Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled {tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (Ibs/year) llbs/yearl Benzene Toluene Ethylbenzene Xylene n -Hexane Formaldehyde 0.0006 0.0006 0.0006 0.0000 0.4253 0.0174 0.0005 0.0008 0.0000 0.0000 0.4251 0.0177 2 0 0 2 850 • 35 850 35 Section 06 - Regulatory Summary Analysis Regulation 3, Parts A, 8 Requires APEN and Permit Regulation 6, Part A, NIPS Subpart Dc Subject Regulation 6, Part B, Section II.C.2 Subject Regulation 8, Part E, MACF Subpart DDDDD Subject 3 of 23 K:\PA\2017\17 W E1059.CP1.xlsm Emissions Inventory Section 07- Initial and Periodic Sampling and Testing Reanirements This heater will be required to have an initial stack test to confirm NOx and CO emissions. Section 00 - Technical Analysis Notes This s a new heaterfor a new train The soerce assumed a maximum neat nput capacity of 55 MAR6tu/hr;and operating at 8,760 hr/yr Tne source stated NOz, GO anc'vOC ern sc on are bases on manufacturer estimates but did not provide support ng documentation. Wien l asked thee. source about these emission factors, the source statedthe emissienfactc rs are based on specifications guaranteed for the Exterrn heaters used with Lancaster train 1 and 2. The source also stated that whilethey ha•.e not yet bid on the project and thus do not knevwthe manufactu,er, .3e r.ids .or the heaters will specifythese emission factors which w311 then haveto he guaranteed by the heater manufacturer. confirmed these factorse, ate identical Yo the emission factors used for the mole s eve regee. heaters for Lancaster Tram 1 and 2 (AIRS ID 057 and 581 Since the em ssion factors have been ppreviously rsed focsim lar heaters at this site and thoss heaters sin e stack tested to demonstrate compliance t s acceptable touse the same emission faco' m 31Also, the heater vs+ill be nwc: tested to ai a confirm j'Oc and CO emissions. The . source is usmgAP 42, Chapter 1.3 em scion factors`he the other pollutants and hear content of 1,029 6cu(sef. The source requested to use AP -42 emission factors to estimate uncontrolled':itOX and then calculate control eifiuency, based no tt, o d fie: kagee th fie manufac conf iteer.nate to cr ease a control -42eflcy using AP -42 and manufacturer emission ',estimates.. The NCz emir on fe-Tar s ill be l s�e0 uncv: o:Ied For the other amine regen heater (AIRS ID 061 and 0621, KNIG used a PM miss on factnriroet stack testing' has s roAr lover char AP r+2 (— 6Ibfi - hnsc`)=_nd use (5.5 lb/MMsd(. Usingthe AP 42 Factor nor Phi and .the manufactureremissioe factor`or VOC i more copserevvc, because Lie actors ere Ivghar.:.'. Section 09 - Inventor/ SCC Coding and Emissions Factors AIRS Point # Process # SCC Code 01 075 nossi.ort factor. It is not c VOCemission Uncontrolled Emissions Pollutant Factor Control % Units PM10 7.60 0 Ib/MMsd PM2.5 7.60 0 Ib/MMsd 5O2 0.60 0 Ib/MMsd NO. 40.80 0 lb/MMsd VOC 19.4 0 Ib/MMsd CO 40.80 0 Ib/MMsd Benzene 0.0021 0 Ib/MMsd Toluene 0.0034 0 Ib/MMsd Ethylbenzene 0.0000 0 Ib/MMsd Xyiene 0.0000 0 Ib/MMsd „Hexane 0 Ib/MMsd Formaldehyde 0,0750 0 Ib/MMsd 4 of 23 K:\PA\2017\17 W E1059.CP1.xlsm Emissions Inventory Section 01- Administrative Information Facility AIRS ID: 0057 076 Plant Point Section 02 - Equipment Description Details Detailed Emissions Unit Description: Emission Control Device Description: Requested Overall VOC & HAP Control Efficiency %: One molecular sieve regeneration ges�, hea#er Cmanufacturer, model and seriot number tube determined) equipped with ultra low SOur burners. The heater isdesigo-rated far an input tapatity of 18.0'MMBtitlhr This: heater is fdeled': by natural gas. Ultra law COX burners Section 03 - Processing Rate Information for Emissions Estimates Heater Design Rate Heat content of waste gas= Hours of Operation Fuel Consumption Section 04- Emissions Factors & Methodologies 3,8.4;: MMBtu/hr 120' Btu/scf 7250' hr/yr 130:8; MMscf/yr 11.1 MMscf/31 days Pollutant EmErznmi meramimi Formaldehyde lb/MMscf Ib/MMBtu 9.38 0.0021 0.0034 0.019 e 0.075. 0,6 , 40.80 0.0400 Emission Factor Source Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Section 05 - Emissions Inventory Criteria Pollutants I Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) VOC PM10 PM2.5 502 NOx CO 1.3 0.5 0.5 0.0 2.7 2.7 1.3 0.5 0.5 0.0 2.7 2.7 Ib/31 day 215 84 84 7 453 453 Hazardous Air Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (Ibs/year) (Ibs/year) Benzene Toluene Ethylbenzene Xylene n -Hexane Formaldehyde 0.0001 0.0001 0.0002 0.0002 0.0008 0.0008 0.0000 0.1171 0.1177 0.0013 0.0049 0.3 0.4 0.0 0.0 235 10 0.3 0.4 0.0 0.0 235 10 0.0000 Section 06 - Regulatory Summary Analysis Regulation 3, Parts A, B Requires APES and Permit Regulation 6, Part A, NSPS Subpart Dc Subject Regulation 6, Part B, Section II.C.2 Subject Regulation 8, Part E, MACl Subpart DDDDD Subject 5 of 23 K:\PA\2017\17 W E1059. CP1.xlsm Emissions Inventory Section 07- Initial and Periodic Sampling and Testing Reouirements This heater will be required to have an initial stack test to confirm NOx and CO emissions. Section 08- Technical Analysis Notes This isa new heater for a new train. The source assumed a design input heat capacity of 18 a NIMBtu/hr. The source is also liraitmgihe heater to 7,250 hr/yr. The source stated NOx, CO and +/Oct emissions : are based on manufacturer estimates but did not provide supporting documentation. When l asked the source about these emission factors, the source stated the emission factors m- based on specrtications guaranteed for the Ezterran heaters used with Lancaster Train l and 2. The source also stated fiat while they have not yet bid on the project and thus do not know the manufacturer, the bids for the heaters will specify these emission factors which'. will thenhave to be guaranteed by 'he heater manufacturer I confirmed these :actors are identicalto the emission factors used in the mole=_eve regen heaters for Lance ster r -r11 and -2 (AIRS 11057 and 058 aincethe err s en factors have been previously used for similar heaters at this site and those heaters were stack rested to demonstrate compliance, if is accepcaSic toy. use the same emisson factors f of Train : 1. Tne source is i singAP 4e, Chapter 1.4 emission factors for tike c "h.., oaITucarias and heat content of 1,020 btu/sd. The source requestedto use AP -a2 em =s on faciorsto esumate uncontrolled NOX and then c cr Io e _on.-oi cfriclency based on the dnc_ _ _ . it r the . appropriate to createscontrol e,.iciency using AP -,0 and manufacturer omission esurmaues. The tO emission ra;tor will he lsted as uncontrolled_ Section 09 - Inventory SCC Coding and Emissions Factors AIRS Point 8 076 Process 8 01 SCC Code Pollutant PM10 PM2.5 5O2 NOx VOC CO Ber¢ene Toluene Ethylbenzene Xylene n -Hexane Formaldehyde Uncontrolled Emissions Factor 7,60 7.60 0.60 40.80 19.4 40.80 0.0021 0.0034 0.0000 0.0000 1.8000 0.0750 Control % Units O Ih/MMscf 0 Ib/MMscf O Ib/MMscf O Ib/MMscf O Ib/MMscf O lb/MMscf O Ib/MMscf O Ib/MMscf O lb/MMscf O lb/MMscf O Ib/MMscf 0 Ib/MMscf 6 of 23 K:\PA\2017\17 W E1059.CP1.xlsm Emissions Inventory Section 01- Administrative Information Facility AIRs ID: County 0057! Plant 077 Section 02 - Equipment Description Details Detailed Emissions Unit Description: one molecular sieve regeneration gas heater (manufacturer, model and serial number to be determined) equipped with ultra : low NOR burners. The beater is design rated for an input capaciry of 18.4 MMB u/hr. This heater is fueled by natural-gas. Emission Control Device Ultra lowNOR burners Description: Requested Overall VOC & HAP Control Efficiency %: Section 03 - Processing Rate Information for Emissions Estimates Heater Design Rate Heat content of waste gas= Hours of Operation Fuel Consumption Section 04 • Emissions Factors & Methodologies MMBtu/hr Btu/scf hr/yr MMscf/yr 1.1 MMscf/31 days Pollutant Formaldehyde lb/MMscf lb/MMBtu ..:_:0.039.. -' O0021:. - Emission Factor Source 0!075 MMEMEMEM 40.80 ,':?llii'. 40,80 /0,0400 Section 05- Emissions Inventory Criteria Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) lb/31 day 215 84 84 7 453 453 VOC PM10 PM2.5 502 NOx CO 1.3 1.3 0.5 0.5 0.5 0.5 0.0 0.0 2.7 2.7 2.7 2.7 Hazardous Air Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled . (tons/y®r) (tons/year) Requested Permit Limits Uncontrolled Controlled (Ibs/year) (lbs/year) Benzene Toluene Ethylbenzene Xylene n -Hexane Formaldehyde 0.0001 0.0001 0.3 0.3 0.0002 0.0002 0.4 0.4 0.0004 0.0000 0.0 0.0 0.0003 0.0000 0.0 0.0 0.1177 0.1177 235 235 0.0049 0.0049 10 10 Section 06 - Regulatory Summary Analysis Regulation 3, Parts A, B Regulation 6, Part A, N5P5 Subpart Dc Regulation 6, Part B, Section II.C.2 Regulation 8, Part E, MACF Subpart DDDDD Requires APES and Permit Subject Subject Subject 7 of 23 K:\PA\2017\17 W E 1059. CP1.xlsm Emissions Inventory Section 07- Initial and Periodic Sampling and Testing Requirements This heater will be required to have an initial stack test to confirm NOx and CO emissions. Section 08 - Technical Analysis Notes This is a new neaterfor a new train. The source assumed a design Input heat capacity of 18.4 MMBtu/hr. The source is also limiting the heater t0 7,250 hr/yr. The source stated NOx, CO and VOC emissionsare based on manufacturer estimates but did not provide supporting documentation. When I asked the source about these emission-:`acto•5, tie source stated the em ssron factors are based'. on specifications guaranteed for the Exterran heaters used with. Lancaster Train 1 and 2. The source also stated that while they have not yet b d on 0 -,re project and thus do not know the manu «surer, the bids for the heaters will specify these emissionifacmrs whichwill then have to be guaranteed by the he.ator manufacturer. I confirmed these factors are rdenticat to the emission factors used for the males etc ream hearers r. for ; e c._r Train 1 and 2 (AIRS I0 05h and. 058)Since the em Bran factors have been previously used for similar heaters ' at this site and those heaters were siacir tested to demonstrate compliance, ht cac_ptable to use the same srreicn factor4for s_i. a. 'tic sourceis using AP -42, Chapter 4 emission- factorsfor the other pollutants and heat content of 4,020 btu/scf. Tne source requested to use AP-42emrson factors to estimate uncontrolled NOX and then C21C1 date con,w ercp h-se,i on the d�etence fh tie -a_ nufa,iur appropriate to creme a. cant of efficiency using AP+aa and manufacturer omission esu mates. The NO., e r i-s o l factor viill be Iistoa as uncontrolled AIRS Point # 077 Process # 5CC Code y• Section 09 - Inventory 5CC Coding and Emissions Factors Uncontrolled Emissions Pollutant Factor Control % Units PM10 7.60 0 lb/MMscf PM2.5 7.60 0 lb/MMscf SO2 0.60 0 lb/MMscf NOx 40.80 0 lb/MMscf VOC 19.4 0 lb/MMscf CO 40.80 0 lb/MMscf Benzene 0.0021 0 lb/MMscf Toluene 0.0034 0 lb/MMscf Ethylbenzene 0.0000 0 lb/MMscf Xylene 0.0000 0 lb/MMscf n -Hexane 1.8000 0 lb/MMscf Formaldehyde 0.0750 0 lb/MMscf 8 of 23 K:\PA\2017\ 17WE1059.CP1.xlsm Emissions Inventory Section 01- Administrative Information Facility AIRS ID: 123 . County Rost Q' Plant Point Section 02 - Equipment Description Details Amine Information Amine Type: Make: Model: Serial Number: Design Capacity: Recirculation Pump Information Number of Pumps Pump Type Make: Model: Design/Max Recirculation Rate: Amine Equipment Flash Tank Reba'ler Burner Stripping Gas Equipment Description MMscf/day gallons/minute nd flash tank One (1) MOFA natural gas sweetening unit (Make: TBD, Model: TOO, Serial Number: TBD) with a design capacity of 153 MMscf per day. This emissions unit is equipped with 3 (Make: TBD, Model: TOD) electric driven amine pump with a design capacity of 600 gallons per minute. This amine unit is equipped with a still vent and flash tank. Emissions from the still vent are routed to the Thermal Oxidizer. Emissions from the flash tank are routed directlyto the Emission Control Device Description: closed -loop system. Section 03 - Processing Rate Information for Emissions Estimates Primary Emissions - Still Vent and Flash Tank (if present) Requested Permit Limit Throughput= „: , MMscfperyear Potential to Emit (PTO Throughput = 55,845 MMscf per year Secondary Emissions- Combustion Devices) for Air Pollution Control Still Vent Control Condenser: Condenser emission reduction claimed: Primary control device: Primary control device operation: Secondary control device: Secondary control device operation: Still Vent Gas Heating Value: Still Vent Waste Gas Vent Rate: Flesh tack Control Primary control device: Primary control device operation: Secondary control device: Secondary control device operation: Flash Tank Gas Heating Value Flash Tank Waste Gas Vent Rate: TO Rating Max design heat Release from TO hr/yr hr/yr 5 Otu/scf 3.19E+05. scfh 27.5 MMBtu/hr 222.5 MMscf/yr auxiliary 4743 99Jo...' Control Efficiency % ::. 95Z Control Efficiency % Wet Gas Processed: Still Vent Primary Control: 0.0 MMscf/yr Still Vent Secondary Control: 0.0 MMscf/yr Waste Gas Combusted: Still Vent Primary Control: 2,796.0 MMscf/yr Still Vent Secondary Control: 00 MMscf/yr 36.00. MMBtu/hr Wet Gas Processed: Flash Tank Primary Control: AO MMscf/yr Flash Tank Secondary Control: 0.0 MMscf/yr Waste Gas Combusted: Flash Tank Primary Control: 0.0 MMscf/yr Flash Tank Secondary Control: 0.0 MMscf/yr 237.5 1.6 MMBtu/hr from waste gas (calculated from modeled still vent gas flow and heat content) 18.9 MMscf/31 day auxiliary Emissions Inventory Section 04- Emissions Factors & Methodologies Amine Unit The source used a proprietary modal, Dow. Churn ProComp Process. Siorulotoe Version 8,3 0.> Ir6, to estimate emissions from the attune unit, The Division does not typically use this mode.. HoweverHowever, these units are subject to ong,oing testing to confirm compliance with emissions limits The model was based on a lean aminesolution of 45 ,,v(% amine solution (refereedtoes UCARSOIJ AP -814). It's oe learthe basisof the inlet gas stream. The model s also based on the following parameters: Input Parameters Flash tank Inlet Gas Pressure Inlet Gas Temperature Requested Amine Recirculate Rate STILL VENT Maximum Vent Rate I 319178.125 scf/hr 1.0 RequestedThroughput (0) 2796 MMscf/yr 319178.1 scf/hr 7.660 MMscf/d I 237.47 MMscf/mo % Vented I 100% MW 42.715 IbAb-mel Component mole % MW Ibxlibmol mass fraction E lb/hr lb/yr tpy tpy Water 5.65 18 1.017 0.024 Water 856.5 7502724 3751.36 3751.4 CO2 94.0366 44.01 41.386 0.969 CO2 34853.2 305313707 152656.85 152656.9 N2 6.71370E-05 28.013 0.000 0.000 N2 0.0 139 0.07 0.1 methane 1.78000E-01 16.041 0.029 0,001 methane 24.0 210644 105.32 105.3 ethane 4.79040E-02 30.07 0.014 0.000 ethane 12.1 106268 53.13 53.1 propane 1.35300E-02 44.1 0.0060 0.000 propane 5.0 44018 22.01 22.0 lsobutane 2.39870E-02 58.12 0.0139 0.000 isobutane 11.7 102849 51.42 51.4 n -butane 5.61000E-03 58.12 0. 033 0.000 n -butane 2.7 24054 12.03 12.0 isopentane 7.31880E-04 7215 0.0005 0.000 Isopentane 0.4 3896 1.95 1.9 n -pentane 6.91310E-04 72.15 0.0005 0.000 n -pentane 0.4 3680 1.84 1.8 cyclopentane 8.20920E-06 70.08 0.0000 0.000 cyclopentane 0.0 42 0.02 0.0 n -Hexane 3.70680E-04 86.18 0.0003 0.000 n -Hexane 0.3 2358 1.18 1.2 cyclohexane 5.99280E-06 84.18 0.0000 0.000 cyclohexane 0.0 37 0.02 0.0 Other hexenes 2.07290E-07 86.18 0.0000 0.000 Other hexanes 0.0 1 0.00 0,0 heptanes 3.21650E-04 100.21 0.0003 0.000 heptanes 0.3 2378 1.19 1.2 methylcyclohexene 0.00000E+00 98.19 0.0000 0.000 methylcyclohexar 0.0 0 0.00 0.0 224-TMP 0.00000E+00 114.23 0.0000 0.000 224-TMP 0.0 0 0.00 0.0 Benzene 1.21510E-02 78.11 0.0095 0.000 Benzene 8.0 70019 35.01 35.0 Toluene 6.15880E-03 92.14 0.0057 0.000 Toluene 4.8 41864 20.93 20.9 Ethylbenzene 3.28530E-03 106.168 0.0035 0.000 Ethylbenzene 2.9 25732 12.87 12.9 Xylenes 9.45190E-03 106.16 0.0100 0,000 Xylenes 8.5 74025 37.01 37.0 C8+ Heavies 6.97220E-04 116.000 0.0008 0.000 C8+ Heavies 0.7 5967 2.98 3.0 99.98957249 VOC mass fraction: 0.0013 Total VOC Emissions (Uncontrolled) 200:5 200.5 Flash Tank Pressure Flash tank Temperature psg deg F Emission Factors H2S and SOx emissions Pollutant VOC Benzene Toluene Ethylhenzene Xylene n-Hesane 224 TMP Pollutant VOC PM10 Pollutant PM10 PM2.5 NOx Pollutant PM10 PM2.5 NOx CO Pollutant PM2.5 NOe CO H25 in Fuel Gas H25 in acid gas Other sulfurs Acid Gas Molar Volume to Molar Mass 502 H2S Other sulfurs Amine Still Vent Uncontrolled (Ib/MMscf) (Waste Gas Throughput) Controlled (Ib/MMscf) (Waste Gas Throughput) 143.39 1.4339 25.043 0.2504 14.973 9.2030 26.475, 0.8433 0.1497 0.0920 0.2648 0.0084 0 0.00 Still Vent Primary Control Device Uncontrolled Uncontrolled (Ib/MMBtu( (Ib/MMscf( (Waste Heat (Waste Gas Combusted) Combusted( 5.0094 1.5000 Still Vent Secondary Control Device Uncontrolled Uncontrolled (Ib/MMBtu) (Ib/MMscf( (Waste Heat (Waste Gas Combusted) Combusted( 0.0000 Flash Tank Primary Control Device Uncontrolled Uncontrolled (Ib/MMBtu) (Ib/MMscf( (Waste Heat (Waste Gas Combusted( Combusted( 0.0000 0.0000 0.0000 0.0000 Flash Tank Secondary Control Device Uncontrolled Uncontrolled (Ib/MMBtu) (Ib/MMscf( (Waste Heat (Waste Gas Combusted) Combusted) 0.0000 0,0000 0.0000 ppm 0.01050% oral % mol % 379 scf/Ib-mol 64.05 34.08 60.07 Emission Factor Source Emission Factor Source Emission Factor Source Emission Factor Source Emission Factor Source AP -42 plus 20% buffer AP -42 plus 20% buffer Since the flash tank Is being 100% recycled to the plant Emissions Inventory Puraspec removal 95% H2S in acid gas Other sulfurs in acid gas H2S in fuel gas Total IQs in acid gas Other wlfurs in acid gas H28 in fuel gas Total Section 05 - Emissions Inventory Did operator request a buffer? Requested Buffer (%f Uncontrolled H25 (tPY) 13.20 0.00 13.20 5Ox(tpy) 24.81 0.00 0.07 24.88 Combusted In TO (tPY) 0.13 0.00 0,00 0.13 Source applied a 75% buffer to the modeled acid gas waste flow rate Criteria Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Permit Emissio Uncontrolled lb/31 day lh/MMscftota. 183 0.7136 183 0.7136 22 8.7466 4226 16.4854 2006 7.8244 1685 6.5725 451 Includes VOCf PM10 PM2.5 H2S 502 Noe CO VOC 1,1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 13.2 13,2 0.1 13,2 0.13 24.9 24.9 24,9 24.9 24.9 11.8 11.8 11.8 11.8 11.8 9.9 9.9 9.9 9.9 9.9 201.1 201.1 2.7 201.1 2.7 Hazardous Alr Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (Ib/yr) (lb/yr) Benzene Toluene Ethylbenzene Xylem n -Hexane 224 TMP 3,5E+01 3.5E+01 3.5E-01 35.0 0.4 70019 700 2,1E+01 2,1E+01 2.1E-01 20.9 0.2 41864 419 1.3E+01 1.3E+01 1.3E-01 12.9 0.1 25732 257 3,7E+01 3.7E+01 3.7E-01 37.0 0.4 74025 740 1.2E+00 1,2E+00 1.2E-02 1.2 0.01 2358 24 0.0E+00 0.0E+00 0.0E+00 0.0 0.0 0 0 Section 06 - Regulatory Summary Analysis Regulation 3, Parts A, B BTEX Unit requires an APES and a permit Unit is subject to minor source RACT. The still vent will he controlled by a thermal oxidizer and the flash tank will be recycled 100%. Unit is exempt from controls per NSPS 0000a. 105,82 Regulation 3, Part B, Section III.D.2 NSP5 Subpart 0000a Section 07 - Initial and Periodic Sampling and Testing Requirements Was the extended wet gas sample used In the process model site -specific year o"yl. p pecm<and collected within a f application submittal? If no, the permit will contain an "Initial Compliance" testing requirement to demonstrate compliance with emission limits Does the company request a control device efficiency greater than 95%for a flare or combustion device? If yes, the permit will contain and Initial compliance test condition to demonstrate the destruction efficiency of the combustion device hosed on inlet and outlet concentration sampling n Factors Controlled gas combusted 0.7136 0.7136 0.0875 16.4854 7.8244 139.8798133 6.5725 rom combustion and VOC front amine u Section 08- Technical Analysis Notes The source is requesting to install a new amine unit as part of Plant 3. The amine unit will be different from Tram 1 and 2. The proposed amine unit will consist of two separate amine contactors but will ',. have one amine regeneration system to support both contactor towers.Thesystem will consist of two overhead contactor towers, one reboiler and one flash tank (also one rehoiler heater which is covered under AIRS 075). The source modeled emissions using a proprietary process model DOW ProComp Process Simulator Version 83.0.546, and provided the stream reports in the application The source applied a 75% safety factocto the model resuitsto establish permit Omits. In the model, the source assumed even gas flow and amine circulation between the two contactors. Specifically, the source is' requesting a total gas throughput to the amine system of 153: MMscfd and assumed 76.5 MMscfd was processed through each contactor. The model also assumed a lean amine circulation rate of 300 gpm to each contactor for a total requested amine circulation rated 600 gpm. Under this scenario, I informed the source each contactor would have process limits of 76.5 MMscfd and 300 gpm amine recirculation. The source requested tohave a total limit for both towers to increase operational flexibility. I requested the source provide additional modeling tams to demonstrate the impact on overall emissions, The source provided two additional runs. One run was with uneven gas flow (100 MMscfd and 53 Mmscfd) and even recirculation rate of 300gpm, The other run was uneven gas flow (100 MMscfd and 53 MMscfd) and proportional amine rote (400 and 200 gpm)- With the two different runs, the emission rates_ from the still vent and flash tank did not change. I reviewed the runs which were spghtly differentthan what was provided in the application. The streams were labeled differently without a processflowdiagram.The scenario supposedly represeotingthe original scenario m the application had slightly lower VOC loading (the application had 11716 bmw) VOC/hrfrom the flash tank and 0.3702 lb mot VOCfhrfrom the still vent), The additional models appear to support the source's position. Smcethe modeling dues not show a change in emissions, the permitwillinclude a total process limit and recirculation rate- Further, the source will monitor waste gas flow and samplethe waste gas composition from the still vent to estimate emissions. The dash tank will be 100%recycled, so KMG is assuming the VRU is part of the process and does not include the flash tank in the uncontrolled emissions. It's acceptable to use this approach especially since regulatory applicability does not change lithe flash tank emissions are included in the uncontrolled emissions. The permit conditions also will not change. The source isusing AP -42 emission factors from Chapter 1.4 to estimate NOx and CO combustion emissions. The sours applied a 20% buffer tithe PM emission Factors from AP -42 chapter 1,4 to estimate PM emissions from combustton.The source used a mass balance approach to estimate 1825 and 500 emissions.The source assumed the waste gas has 0-0105-mol%825and then 100% conversion to 50x: This. mass balance approach s acceptable-Thesourcewillhave to monitor for 02000 centratlon. The source mill be required to perform an initial compliance test and test the units on an annual basis ongoing- KMG still maintains the TO and l/RU do not require back up control devices. Thus, theemiision limits assume 99%af still vent emission sat an times and 100% control of flash tank emissions at ail times. The permit does not include any allowable downtime of the primary control devices. - - - Emissions Inventory Section 09 - Inventory SCC Codin¢ and Emissions Factors AIRS Point k 078 Process a SCC Code 01 Uncontrolled Pollutant Emissions Factor Control % PM10 0.039 0.0% PM2.5 0.039 0.0% H2S 0.473 0.0% SO2 0.891 0.0% Nox 0.423 0.0% CO 0.355 0.0% VOC 7.202 98.7% Benzene 1.254 99.0% Toluene 0.750 99.0% Ethylbencene 0.461 99.0% Xylene 1.326 99.0% n -Hexane 0.042 99.0% 224 TMP 0.000 9010/01 Truck Loading Vapor Pressure and Speciation Component Molecular Weight Stable Oil Composition(*) Truck Loading Vapor Pressure Composition (b) (lb/lb-mole) (Mole %) (Mole %) (Wt. %) Water 18.00 5.65 0.0000 0.0000 O2 16.00 0 0.0000 0.0000 Carbon Dioxide 44.01 94.0366 95.3306 98.2211 Nitrogen 28.01 0.000067137 0.0000 0.0000 Methane 16.04 0.178 4.6050 1.7293 Ethane 30.06 0.047904 0.0558 0.0393 Propane 44.09 0.01353 0.0047 0.0049 Isobutane 58.12 0.023987 0.0033 0.0045 n -Butane 58.12 0.00561 0.0005 0.0007 Isopentane 72.11 0.00073188 0.0000 0.0000 n -Pentane 72.11 0.000699519 0.0000 0.0000 Other Hexanes 86.17 6.20009E-06 0.0000 0.0000 Heptanes 100.21 -. 0.00032168 0.0000 0.0000 Octanes 114.23 0.00069722 0.0000 0.0000 Nonanes 128.20 0.0000 0.0000 Decanes+ 189.00 0.0000 0.0000 Benzene 78.12 0.012151 0.0000 0.0001 Toluene 92.15 0.0061588 0.0000 0.0000 Ethylbenzene 106.17 '' 0.0032853 0.0000 0.0000 Xylenes (Total) 106.17 ''' 0.0094519 0.0000 0.0000 n -Hexane 86.17 ;, 0.00037088 0.0000 0.0000 2,2,4-Trimethylpentane 114.23 0 0.0000 0.0000 Total 99.98957249 100.0000 100.0000 VOC % 0.077001349 0.0087 0.0103 Liquid Bulk Temperature 64.00 F Calculated True Vapor Pressure 101 293.74 psia Calculated Molecular Weight of Vapors 161 42.71 lb/lb-mole MW`TVP 12547,24456, MW*TVP`VOC% 1.290861491 Notes: (a) Based on E&P Tanks Model Run (b) Vapor Composition (Mole %) = (Constituent TVP, psia) • (Consituent Mole % in Stable Oil) / (Total Liquid TVP, psia) Vapor Composition (Wt f) _ (Constituent Mole %) * (Consituent MW, Ib/Ib-mole) / (Total Vapor MW, lb/lb-mole) (c) True Vapor Pressure of Liquid (psia) = E (Constituent TVP, psia) * (Consituent Mole Fraction in Stable Oil). True vapor pressure of each constituent calculated using Mpbpwih v1.43. (d) Molecular Weight of Vapors calculated based on Equation 1-22 of AP 42 Chapter 7.1 Specific Gravity TVPi Mwi (mm hg) Vpi*MW 0.00E+00 0 0.00E+00 0 1.54E+04 41.95497575 6.78E+05 0.00E+00 0 0.4660 3.93E+05 0.738683602 6.30E+06 0.4460 1.77E+04 0.016779995 5.32E+05 0.5040 5.28E+03 0.002073509 2.33E+05 0.5630 2.10E+03 0.001927171 1.22E+05 0.5840 1.45E+03 0.000311212 8.43E+04 0.6240 5.27E+02 1.83098E-05 3.80E+04 0.6300 3.88E+02 1.28844E-05 2.80E+04 0.6700 1.52E+02 5.34579E-08 1.31E+04 0.6840 3.17E+01 6.72618E-07 3.18E+03 0.7010 9.81E+00 5.1432E-07 1.12E+03 0.7180 3.16E+00 0 4.04E+02 0.7840 1.06E+00 0 2.00E+02 0.8760 6.09E+01 3.80545E-05 0.8650 1.57E+01 5.86551E-06 0.8670 4.84E+00 1.11131E-06 0.8800 4.32E+00 2.85377E-06 0.6590 1.09E+02 2.29314E-06 0.6920 3.08E+01 0 0.001569056 15190.97095 42.71483385 API GRAV 90050.11002 Calculation of High Heating Value with Know Gas Speciation Component LHV (Btu/scf) mole % HHV (Btu/scf) Water 0 5.65 0 CO2 0 94.0366 0 N2 0 0.000067137 0 methane 909.4 0.178 1010 ethane 1618.7 0.047904 1769.7 propane 2314.9 0.01353 2516.2 isobutane 3000.4 0.023987 3252 n -butane 3010.8 0.00561 3262.4 isopentane 3699 0.00073188 4000.9 n -pentane 3706.9 0.000699519 4008.7 Hexanes (Avg of 2-Methylpentane 1 4396.65 6.20009E-06 4748.85 heptanes 5100 0.00032165 5502.5 Octanes+ (Avg of C8, C9 and O10) 6492.9 0.00069722 6996.1 Nonanes 6493.2 0 6996.4 Decanes+ 7189.5 0 7743 Benzene 3590.9 0.012151 3741.9 Toluene 4273.7 0.0061588 4474.9 Ethylbenzene 4970.4 0.0032853 5222 Xylenes (Avg of o, m, p xylene) 4957.1 0.0094519 5208.7 n -Hexane 4403.8 0.00037088 4756 224-TMP (LHV/HHV of n -C8) 5796 0 6248.9 H2S 586.8 0 637.1 99.98957249 Lower Heating Value of Gas 5.058625502 Btu/scf Higher Heating Value of Gas 5.484968618 Btu/scf Source: GPSA Engineering Data Book, page 23-4, Figure 23-2 Produced Natural Gas Venting/Flaring Preliminary Analysis Section 01- Administrative Information Facility AIRs ID: County Plant ;079 Point Colorado Department of Public Health and Environment Air Pollution Control Division Section 02 - Equipment Description Details Maintenance activities and purging of gas. Activities are controlled by an elevated open process flare. Purge gas prevents low flashback problems to the flare and keeps the flame stable. The purge gas and pilot gas used is sales gas and helps the flare maintain a minimum required positive flow through the system. Also include combustion from pilots. Control Efficiency Section 03 - Processing Rate Flare Pilot Rating Fuel Gas Heat Value Flare Purge Gas Rate Process Gas Process Gase Heat Value Hours of operation Total Heat Input 98% Information for Emissions Estimates 0.19584 MMBtu/hr based on manufacturer's spec of 64 scfh per pilot and assuming 3 pilots 1020 Btu/scf 290 scf/hr 0.296 MMBtu/hr 2.5404 82.5 MMscf/yr 12.243 MMBtu/hr 1300 Btu/scf 8760 hr/yr 12.7348 MMBtu/hr 86.7 MMscf/yr Section 04 - Emissions Factors & Methodologies PURGE GAS Emission Calculation Method EPA Emission Inventory Improvement Program Publication: Volume II, Chapter 10 - Displacement Equation (10.4-3) Ex=Q*MW`Xx/C Ex = emissions of pollutant x Q = Volumetric flow rate/volume of gas processed MW = Molecular weight of gas = SG of gas * MW of air Xx = mass fraction of x in gas C = molar volume of ideal gas (379 scf/lb-mol) at 60F and 1 atm 7.4 Maximum Vent Rate I 290 scf/hr RequestedThroughput (Q) 3 MMscf/yr 290.0 scf/hr J 0.007 MMscf/d I 0.22 MMscf/mo % Vented I 100% MW 19.364 Ib/Ib-mol Component mole % MW Ibx/Ibmol mass fraction E lb/hr lb/yr tpy Helium 0 4.0026 0.000 0.000 Helium 0.0 0 0.00 CO2 1.852 44.01 0.815 0.042 CO2 0.6 5463 2.73 N2 1.075 28.013 0.301 0.016 N2 0.2 2019 1.01 methane 82.302 16.041 13.202 0.682 methane 10.1 - 88492 44.25 ethane 14.159 30.063 4.257 0.220 ethane 3.3 28532 14.27 propane 0.081 44.092 0.0357 0.002 propane 0.0 239 0.12 isobutane 0.005 58.118 0.0029 0.000 isobutane 0.0 19 0.01 n -butane 0.025 58.118 0.0145 0.001 n -butane 0.0 97 0.05 isopentane 0.018 72.114 0.0130 0.001 isopentane 0.0 87 0.04 n -pentane 0.029 72.114 0.0209 0.001 n -pentane 0.0 140 0.07 cyclopentane 0.004 70.13 0.0028 0.000 cyclopentane 0.0 19 0.01 n -Hexane 0.0220 86.18 0.0190 0.001 n -Hexane 0.0 127 0.06 cyclohexane 0.0300 84.16 0.0252 0.001 cyclohexane 0.0 169 0.08 Otherhexanes 0.02 86.18 0.0172 0.001 Other hexanes 0.0 116 0.06 heptanes 0.063 100.21 0.0631 0.003 heptanes 0.0 423 0.21 methylcyclohexane 0.056 98.19 0.0550 0.003 methylcyclohexane 0.0 369 0.18 224-TMP 0.001 114.23 0.0011 0.000 224-TMP 0.0 8 0.00 Benzene 0.018 78.12 0.0141 0.001 Benzene 0.0 94 0.05 Toluene 0.067 92.15 0.0617 0.003 Toluene 0.0 414 0.21 Ethylbenzene 0.013 106.17 0.0138 0.001 Ethylbenzene 0.0 93 0.05 Xylenes 0.028 106.17 0.0297 0.002 Xylenes 0.0 199 0.10 C8+ Heavies 0.126 315.000 0.3969 0.020 C8+ Heavies 0.3 2660 1.33 Notes 99.994 VOC mass fraction: 0.0406 Total VOC Emissions (Uncontrolled) 2.6 Mole %, MW, and mass fractions are based on 2016 analysis of fuel gas for Lancaster Train 2 Emissions are based on 8760 hours of operation per year. MW of C8+ is assumed to be 315 PROCESS GAS Maximum Vent Rate I 9417.808219 scf/hr RequestedThroughput (O) 82.5 MMscf/yr 9417.8 scf/hr I 0.226 MMscf/d I 7.01 MMscf/mo % Vented I 100% MW 19.592 lb/lb-mol Component mole % MW Ibx/Ibmol mass fraction E Ib/hr lb/yr tpy Helium 0 4.0026 0.000 0.000 Helium 0.0 0 0.00 CO2 3.712 44.01 1.634 0.083 CO2 40.6 355610 177.81 N2 0.514 28.013 0.144 0.007 N2 3.6 31343 15.67 methane 80.291 16.041 12.879 0.657 methane 320.0 2803581 1401.79 ethane - 14.587 30.063 4.385 0.224 ethane 109.0 954582 477.29 propane 0.662 44.092 0.2919 0.015 propane 7.3 63538 31.77 Produced Natural Gas Venting/Flaring Preliminary Analysis Colorado Department of Public Health and Environment Air Pollution Control Division isobutane 0.022 58.118 0.0128 0.001 isobutane 0.3 2783 1.39 n -butane 0.048 58.118 0.0279 0.001 n -butane 0.7 60/2 3.04 isopentane 0.013 72.114 0.0094 0.000 isopentane 0.2 2041 1.02 n -pentane 0.015 72.114 0.0108 0.001 n -pentane 0.3 23b5 1.18 cyclopentane 0.001 70.13 0.0007 0.000 cyclopentane 0.0 153 0.08 n -Hexane 0.0070 86.18 0.0060 0.000 n -Hexane 0.1 1313 0.66 cyclohexane 0.0030 84.16 0.0025 0.000 cyclohexane 0.1 550 0.27 Other hexanes 0.008 86.18 0.0069 0.000 Other hexanes 0.2 1501 0.75 heptanes 0.025 100.21 0.0251 0.001 heptanes 0.6 5453 2.73 methylcyclohexane 0.019 98.19 0.0187 0.001 methylcyclohexane 0.5 4061 2.03 224-TMP 0 114.23 0.0000 0.000 224-TMP 0.0 0 0.00 Benzene 0.003 78.12 0.0023 0.000 Benzene 0.1 510 0.26 Toluene 0.02 92.15 0.0184 0.001 Toluene 0.5 4012 2.01 Ethylbenzene 0.005 106.17 0.0053 0.000 Ethylbenzene 0.1 1156 0.58 Xylenes 0.019 106.17 0.0202 0.001 Xylenes 0.5 4391 2.20 C8+ Heavies 0.029 315.000 0,0914 0.005 C8+ Heavies 2.3 19885 9.94 100.003 VOC mass fraction: 0.0281 Total VOC Emissions (Unoon trolle Notes Mole %, MW, and mass fractions are based on 2016 analysis of process gas at Lancaster Train 1 Emissions are based on 8760 hours of operation per year. MW of C8+ is assumed to be 315 Total tpy lb/yr VOC 62.5 Benzene 0.3022 604 Toluene 2.2128 4426 Ethylbenzene 0.6240 1248 Xylene 2.2952 4590 n -Hexane 0.7 1440 0 Uncontrolled H2S H2S in Process Gas 1 ppm Acid Gas Molar Volume to Molar Mass 379 5O2 64.05 H2S 34.08 H2S in Process Gas 7 lb/yr S02 combustion emissions 14 lb/yr Produced Natural Gas Venting/Flaring Preliminary Analysis Colorado Department of Public Health and Environment Air Pollution Control Division Flaring Information Pollutant Uncontrolled Emission Factors Emission Factor Source lb/MMscf lb/MMBtu VOC ss 2251.14 1.75 Benzene " .6.5035 Toluene 51.041 Ethylbenzene 34 Xylene 65.566 n -Hexane 15-03 Formaldehyde PM10 PM2.5 NOx CO 6.0 0.0058: 613 0.0058 0'€06 3100' Section 05 - Emissions Inventory Controlled Emission Factors lb/MMscf lb/MMBtu 45.023 ". B. 35 .1301 0.000001 0.00000 '.. 0.00001 0.000001' 0.0000 1.0210 2668 1.3113 0.3007.:'.. 0.000 Criteria Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) lb/31 day 44 44 644 2937 332 USING SOURCE'S VALUES IN PE PM10 PM2.5 Nox CO VOC 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 3.8 3.8 3.8 3.8 3.8 17.3 17.3 17.3 17.3 17.3 97.6 97.6 2.0 97.6 2.0 Hazardous Air Pollutants Potential to Emit Uncontrolled (tons/year) Actual Emissions Uncontrolled Controlled (tons/year) (tons/year) Hequestec Permit Limits Uncontrolled Controlled (tons/year) (tons/year) Requested Permit Limits Uncontrolled Controlled (Ib/yr) (Ib/yr) Source's Values Uncontrolled Controlled (lb/yr) (Ib/yr) Benzene Toluene Ethylbenzene Xylene n -Hexane 224 TMP 3.0E-01 3.0E-01 6.0E-03 3.0E-01 6.0E-03 604 12 564 11 2.2E+00 2.2E+00 4.4E-02 2.2E+00 4.4E-02 4426 89 4427 89 6.2E-01 6.2E-01 1.2E-02 6.2E-01 1.2E-02 1248 25 1157 23 2.3E+00 2.3E+00 4.6E-02 2.3E+00 4.6E-02 4590 92 5686 94 7.2E-01 7.2E-01 1.4E-02 7.2E-01 1.4E-02 1440 29 1304 29 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0 0 Section 06 - Regulatory Summary Analysis Regulation 3, Parts A, B Unit is required to have an APEN and a permit Regulation 7, Section XVII.B Unit is not used to comply with Reg 7 Regulation 7, Section XVII.B.2.e Unit is not used as an alternative control device for Reg 7 Produced Natural Gas Venting/Flaring Preliminary Analysis Section 07 - Initial and Periodic Sampling and Testing Requirements Was a site -specific gas sample collected within a year of application submittal used to estimate emissions? If no, the permit will contain an "Initial Compliance" testing requirement to demonstrate compliance with emission limits Colorado Department of Public Health and Environment Air Pollution Control Division Does the company request a control device efficiency greater than 95% for a flare or combustion device? Y' ,sae5BCtibn 8 for discussion If yes, the permit will contain and initial compliance test condition to demonstrate the destruction efficiency of the combustion device based on inlet and outlet concentration sampling Section 08 - Technical Analysis Notes In the original application, the source used the THC emission factor in AP 42 Table 13.5-1 and applied a 25% VOCby weight to calculate controlled VOC. The source divided this value by the control percentage to estimate uncontrolled VOC. The Division has approved this method for another process flare at this site because the source confirmed this approach was appropriate by comparing results to a mass balance approach using the stream composition based on gas samples of the purge and process gas. I requested the source estimate emissions based on the amount and composition of process gas routed to the flare to confirm for this flare. Also, the source needs to use the gas composition approach to estimate HAPS- The source provided 2016 gas analyses and assuming the requested' process gas throughput of 82.5 IV1Mscf/yr and purge/flare gas throughput of 2.5 MMscf/yr, the uncontrolled VOC emissions are 62.ttpy (see emission calculations above) Since emissions are lower using the mass balance approach, the source is requesting to use the AP -42 emission factor approach to establish = -1 permit limits. It's acceptable to use the AP -42 emission factors for VOC but then use the mass balance to establish HAP values. ' 95% control efficiency for open flares since the The source is requesting to use 98% control policyonly p units can't efficiency for this,�lare Division oli is to allowfor be tested. However, a similar permit for a similar flare at this site (AIRS ID070, Permit 14WE0142 CP1) was issued and allowed for 98% control. The source has stated a similar flare will be installed for this train. Thus, this permit will include 98%'control efficiency provided the flare meets 60.18. Section 09 - Inventory SCC Coding and Emissions Factors AIRS Point # Process # SCC Code 079 01 Uncontrolled Emissions Pollutant Factor Control PM10 5.963 0.0% PM2.5 5.963 0.0% NOx 87.473 0.0% VOC 2251.1 98.0% CO 398.774 0.0% Benzene 6.5035 98.0% Toluene 51.0480 98.0% Ethylbenzen 13.3414 98.0% Xylene 65.5656 98.0% n -Hexane 15.0365 98.0% 224 TMP 0.0000 #DIV/0l Section 01- Administrative Information 123 0057 080:. Facility Al Rs ID: County Plant Point Section 02 - Equipment Description Details Fugitive equipment leaks from Lancaster Plant 3 Section 03 - Processing Rate Information for Emissions Estimates Operation (hrs/yr) 8760 Colorado Department of Public Health Environment Air Pollution Control Division Preliminary Analysis - Emissions from Fugitive Components Section 04 - Emissions Factors & Methodologies Emission factors are based on Table 2-4 from EPA Protocol for Equipment Leak Emission Estimates (EPA -453/R-95-017 Nov 1995) Service Component Type Count TOC EF lb/hr- source TOC EF kg/hr-source Control (%) VOC Benzene Toluene Ethylbenzene Xylene n -Hexane Uncontrolled (toy) Controlled (toy) Uncontrolled (Ib/yr) Controlled (Ib/yr) Uncontrolled (lb/yr) Controlled (Ib/yr) Uncontrolled (Ib/yr) Controlled (Ib/yr) Uncontrolled (Ib/yr) Controlled (Ib/yr) Uncontrolled (Ib/yr) Controlled (Ib/yr) Inlet Gas Valves 653 9.92E-03 4.50E-03 96.0% 6.24 0.2 11.3 0.5 17.0 0.7 0.0 0.0 5.7 0.2 113.5 4,5 Pump Seals 0 5.29E-03 2.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 35 1.94E-02 8.80E -D3 0.0% 0.65 0.7 1.2 1.2 1.6 1.8 0.0 0.0 0.6 0.6 11.9 11.9 Connectors 1202 4.41E-04 2.00E-04 81.0% 0.51 0.1 0.9 D.2 1.4 0.3 0.0 0.0 0.5 0.1 9.3 1.8 Flanges 566 8.60E-04 3.90E-04 0.0% 0.47 0.5 0.9 0.9 1.3 1.3 0.0 0.0 0.4 0.4 8.5 8.5 Open-ended lines 0 4.41E-03 2,00E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 C3+Gas Valves 1211 9.92E-03 4,50E-03 96.0% 52.62 2.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Pump Seals 0 5.29E-03 2.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 32 1.94E-02 8.80E-03 0.0% 2.72 2.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Connectors 10604 4.41E-04 2.00E-04 81.0% 20.48 3.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Flanges 342 6.60E-04 3.90E-04 0.0% 1.29 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 0 4.41E-03 2.00E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 C3+Liquid Light Oi Valves 1038 5.51E -D3 2.50E -D3 95.0% 25.06 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Pump Seals 8 2.87E-02 1.30E-02 88,0% 1.00 0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 17 1.65E-02 7.50E-03 0.0% 1.23 1.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Connectors 1458 4.63E-04 2.10E-04 81.0% 2.96 0.6 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Flanges 317 2.43E-04 1.10E-04 0.0% 0.34 0.3 0.0 0.0 0.0 0.0 0.0 0,0 0.0 0.0 0.0 0.0 Open-ended lines 0 3.09E-03 1.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 NGL Light Oil Valves 114 5.51E-03 2.50E-03 95.0% 2.75 0.1 11.0 0.6 0.6 0.0 0.6 0.0 13.8 0.7 110.1 5.5 Pump Seals 0 2.87E-02 1,30E-02 88.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 5 1.65E-02 7.50E-03 0.0% 0.36 0.4 1.4 1.4 0.1 0.1 0.1 0.1 1.8 1.8 14.5 14.5 Connectors 321 4.63E-04 2,10E-04 81,0% 0.65 0.1 2.6 0.5 0.1 0.0 0.1 0.0 3.3 0.6 26.0 4.9 Flanges 0 2.43E-04 1.10E-04 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 0 3.09E-03 1.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Methanol Light Oil Valves 29 5.51 E-03 2.50E-03 95.0% 0.70 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Pump Seals 3 2.87E-02 1.30E-02 88.0% 0.38 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 2 1.65E-02 7.50E-03 0.0% 0.14 0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Connectors 92 4.63E-04 2.10E-04 81.0% 0.19 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Flanges 0 2.43E-04 1.10E-04 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 0 3.09E-03 1.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Iondensate Light C Valves 231 5.51E-03 2.50E-03 95.0% 5.58 0.3 167.3 8.4 334.6 16.7 55.8 2.8 167.3 8.4 836.5 41.8 Pump Seals 0 2.87E-02 1.30E-02 88.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 0 1.65E-02 7,50E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Connectors 389 4.63E-04 2.10E -D4 81.0% 0.79 0.1 23.7 4.5 47.3 9.0 7.9 1.5 23.7 4.5 118.3 22.5 Flanges 0 2.43E-04 1.10E-04 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 0 3.09E-03 1.40E-03 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Heavy Oil Valves 468 1.85E-05 8.40E-06 0.0% 0.04 0.0 1.1 1.1 2.3 2.3 0.4 0.4 1.1 1.1 5.7 5.7 Pump Seals ,17, ;„ :' c rqv ._ r ; ,.'� '., ' „ Others 9 7.05E-05 3.20E-05 0.0% 0.00 0.0 0.1 0.1 0.2 0.2 0.0 0.0 0.1 0.1 0.4 0.4 Connectors 3953 4.63E-04 2,10E-04 81.0% 8.02 1.5 240.5 45.7 481.0 91.4 80.2 15.2 240.5 45.7 1202.4 228.5 Flanges 68 8.60E-07 3.90E-07 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 0 3.09E-04 1.40E-04 0.0% 0.00 0.0 0.0 0.0 0.0 0.D 0.0 0.0 0.0 0.0 0.0 0.0 Water/Oil Valves 2.16E-04 9.80E-05 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Pump Seals 5.29E-05 2.40E-05 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Others 3.09E-02 1.40E -D2 D.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Connectors 2.43E-04 1.10E-04 0.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Printed 5/29/2018 Page 19 of 23 Colorado Department of Public Health Environment Air Pollution Control Division Flanges 6.39E-06 2.90E-06 0.0% 0.00Prelmin3hPAnalysis-Effiksions 'ram llfiitiveComOdhents 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Open-ended lines 5.51E-04 2.50E -D4 D.0% 0.00 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 TOTALS (tpy) 135.2 17. 0.23 0.03 0.44 0.06 0.07 0.01 0.23 0.03 1.23 0.18 TOTALS lb/ r 4 2 5 12 145 2I 45 2457 351 With safety factor: TOTALS (tpy) TOTALS lb Emission Factor Source: 0.23 0.03 0.44 0.06 0.07 0.01 0.23 0.03 1.23 0.18 EPA -453/R-95-017, Table 2-4 Stream VOC Fraction (wt Inlet Gas 0.2200 C3+ Gas 1.0000 Light Oil 1.0000 Heavy Oil 1.0000 Water/Oil 1.0000 Section 05 - Emissions Inventory omponents (wt fraction HAP Gas C3+ Gas C3+ Light Oi NGL Light Oil teOH Light C Cond Light Oil Heavy Oil Water/Oil Benzene 0.0002 0 0.000 0.002 0.000 0.015 0.015 0.00 Toluene 0.0003 0 0.000 0.0001 0.000 0.030 0.030 0.00 Ethylbenzene 0 0 0.000 0.0001 D.000 0.005 0.005 0.00 Xylene 0.0001 0 0.000 0.003 0.000 0.015 0.015 0.00 n -Hexane D.002 0 0.000 0.020 0.000 0.075 0.075 0.00 THE SOURCE'S VOC VALUES ARE SLIGHTLY HIGHER THAN MY VALUES. I WILL USE THE SOURCE'S VALUES IN THE PERMIT AND PA. Criteria Pollutant Potential to Emit Uncontrolled (tons/year) Actual Emissions )ncontrolle' Controlled (tons/year) (tons/year) tequested Permit Limit Uncontrolled :ontrolled (tons/year) tons/yea lb/31 day 0 0 0 0 3261 PM10 PM2.5 Nox CO VOC 0,0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 136.3 1'36.3 19.2 136.3 19:2 Hazardous Air Pollutants Potential to Emit Uncontrolled (tons/year) Actual _missions (ncontrolle Controlled (tons/year) (tons/year) tequested Permit Limit Uncontrolled-ontrolle (tons/year) tons/yea Hequested Permit Limits Uncontrolled Controlled (Ib/yr) (Ib/yr) Benzene Toluene Ethylbenzene Xylene n -Hexane 224 TMP 0.23 0,23 0.03 0.23 0.03 462 65 0.44 0.44 0.06 0.44 0.06 888 124 0.07 0.07 0.01 0.07 0.01 145 20 0.23 0.23 0.03 D.23 0.03 459 64 1.23 1.23 0.18 1.23 0.18 2457 351 0.00 0.00 0.00 0 0 Total Components Valves Pump Seals Others Connectors Flanges Open-ended li By service Gas 3744 1864 1412 28 0 11 100 67 24 18019 11806 2260 1293 908 317 D 0 0 Light liquid Reg. 3 Is this source located in an ozone non -attainment area or attainment maintenance area? Yes If yes, is this source subject to leak detection and repair (LDAR) requirements per Regulation 7, Section XVII.F or XII.G or 40 CFR, Part 60, Subparts KKK or OOOO? Yes If you repond "yes" to the first question and "no" to the second, this source is subject to Regulation 3, Part B, Section III.D.2, Reasonably Available Control Technology (RACT) requirements and must implement a leak detection and repair program. The engineer should work with the supervisor to craft an LDAR requirement that mirrors the provisions of Regulation 7, Section XVII.F. Reg. 6 Is this source at an onshore "natural gas processing plant" as defined in 40 CFR, Part 60.631? Yes Did this source commences construction, reconstruction, or modification after January 20, 1984, and on or before August 23, 2011? No If you answer "yes" to both questions above, this source is subject to the provisions of 40 CFR, Part 60, Subpart KKK "Standards of Performance for Equipment Leaks of VOC From Onshore Natural Gas Processing Plants" contained in Regulation 6, Part A. Did this source commences construction, reconstruction, or modification after 9/18/2015? Yes If you answer "yes" to question #1 and #3 this source is subject to the provisions of 40 CFR, Part 60, Subpart 0000a "Standards of Performance for Crude Oil and Natural Gas Production, Transmission and Distribution". Reg 7 Is this source located in an ozone non -attainment area or attainment maintenance area? Yes Is this source at an onshore "natural gas processing plant" as defined in 40 CFR, Part 60.631? Yes If you answer "yes" to both questions above, this source is subject to the provisions of Regulation 7, Section XII.G regardless of the date of construction Reg. 8 Is this source at a "natural gas processing plant" as defined in 40 CFR, Part 63.761? Yes Is this facility considered a "major source" of HAP as specifically defined in 40 CFR, Part 63.761 for sites that are not prodcution field facilities? Yes If you repond "yes" to both questions above, further review if the provisions of 40 CFR, Part 63.769 "Equipment Leak Standards" apply? Yes Per 63.769(b), MACT HH does not apply to equipment subject to NSPS OOOO. Since this site is subject to NSPS OOOOa, MACT HH requirements will be included in the permit. Section 07 - Initial and Periodic Sampling and Testing Requirements Was asite-specific gas sample collected within a year of application submittal used to estimate emissions? If no, the permit will contain an "Initial Compliance" testing requirement to demonstrate compliance with emission limits Printed 5/29/2018 Page 20 of 23 Colorado Department of Public Health Environment Air Pollution Control Division Does the company request a control device efficiency greater than 95% for a flare or-iminary Analysis - Emissions from Fugitive Components combustion device? If yes, the permit will contain and initial compliance test condition to demonstrate the destruction efficiency of the combustion device based on inlet and outlet concentration sampling Section 08 -Technical Analysis Notes Section 09 - Inventory SCC Coding and Emissions Factors AIRS Point # 080 Process # SCC Code 01 pi Printed 5/29/2018 Page 21 of 23 Lancaster Plant 3 Project Total for Permitted Points (including fugitive) Criteria Pollutants Requested Permit Limits Uncontrolled Controlled (tons/year) (tons/year) PM10 4.12 4.12 PM2.5 4.12 4.12 H2S 13.20 0.13 SO2 25.10 25.10 Nox 30.57 30.57 CO 42.18 42.18 VOC 442.13 30.92 Lancaster Plant 3 Project Total with Permitted and Insignificant Activities (including APEN-exempt and permit -exempt points)1 Requested Permit Limits Criteria Pollutants Uncontrolled (tons/year) Controlled (tons/year) PSD Significance Threshold (tpy) Does Project Exceed PSD Threshold? PM10 4.82 4.8 40 No PM2.5 4.82 4.8 10 No H2S 13.20 0.1 10 No SO2 25.71 25.7 40 No Nox 38.51 38.5 40 No CO 46.35 46.4 100 No VOC 444.03 13.6 40 No 1: The insignificant activities include a 5 MMBtu/hr condensate stabilizer heater, a 6 MMBtu/hr inlet heater, 10 MMBtu/hr inlet heater, and a 839 hp diesel emergency generator. Lancaster Plant 3 Project Total with Permitted and Insignificant Activities (including APEN-exempt and permit -exempt points)1 Requested Permit Limits Does Project Criteria Pollutants Uncontrolled Controlled PSD Significance Exceed PSD (tons/year) (tons/year) Threshold (tpy) Threshold? PM10 4.52 4.5 40 No PM2.5 4.52 4.5 10 No H2S 13.20 0.1 10 No SO2 25.71 25.7 40 No Nox 36.21 36.2 40 No CO 44.55 44.6 100 No VOC 443.23 12.8 40 No 1: The insignificant activities include a 5 MMBtu/hr condensate stabilizer heater, a 6 MME heater, and a 839 hp diesel emergency generator. The 10 MMBtu/hr is not included in thi evaluation since it is associated with Lancaster Train 1 and 2. to/hr inlet Lancaster Train 1&2 Project Emissions in Tons per Year (Permitted Values) NOX CO VOC 5O2 PM2.5 057 Heater 4.7 4.7 2.2 0.1 0.9 058 Heater 4.7 4.7 2.2 0.1 0.9 059 Heater 14.8 14.8 2 0.2 1.7 060 Heater 14.8 14.8 2 0.2 1.7 061 Heater 14.8 14.8 2 0.2 1.7 062 Heater 14.8 14.8 2 0.2 1.7 063 Amine/TO 11.8 8.4 3.2 3.6 1.2 064 Amine/TO 11.8 8.4 3.2 3.6 1.2 065 Amine/TO 11.8 8.4 3.2 3.6 1.2 066 Amine/TO 11.8 8.4 3.2 3.6 1.2 067 Process Flare 7.3 14.6 1.6 0.03 0.3 067 Process Flare 7.3 14.6 1.6 0.03 0.3 031 Emergency Genera 1.3 0.1 0.7 0.04 H2S Pre heaters 2.3 1.8 0.8 0 0.3 Total 134.0 133.3 29.2 16.2 14.3 Phase 1 for Lancaster Train 1&2 NOX CO Project Emissions 66.5 65.8 Contemporaneous Increases 85.9 56.8 Contemporaneous Decreases -162.7 -37.7 Net Emissions Change -10.3 84.9 Signficiant Level 40 100 Are the net emissions increasE No No Phase 2 for Lancaster Train 1&2 NOX CO Project Emissions 134.0 133.3 Contemporaneous Increases 52.3 43 Contemporaneous Decreases -216 -82.7 Net Emissions Change -29.7 93.6 Signficiant Level 40 100 Are the net emissions increasE No No PM2.5 7.04 4 -5.4 5.64 10 No PM2.5 14.3 2.6 -7.5 9.44 10 No Permit number: Date issued: Issued to: Ith & Environment CONSTRUCTION PERMIT 17WE1059 Facility Name: Plant AIRS ID: Physical Location: County: General Description: Issuance: 1 Kerr McGee Gathering LLC Platte Valley/Ft. Lupton/Lancaster Complex 123/0057 16116 Weld County Rd 22, Ft. Lupton, CO Weld County Natural Gas Compressor Station Equipment or activity subject to this permit: Facility Equipment ID AIRS Point Equipment Description Emissions Control Description H 80100 075 One amine heat medium heater (Make, Model, Serial Number: To be determined) equipped with ultra low N0x burners used to regenerate amine for Point 078. The heater is design rated for an input capacity of 55 MMBtu/hr. This heater is fueled by natural gas. Low N0x burners H-31711 076 One molecular sieve regeneration gas heater (Make, Model, Serial Number: To be determined) equipped with ultra low NOx burners. The heater is design rated for an input capacity of 18.4 MMBtu/hr. This heater is fueled by natural gas. Low N0x burners H 32711 077 One molecular sieve regeneration gas heater (Make, Model, Serial Number: To be determined) equipped with ultra low N0x burners. The heater is design rated for an input capacity of 18.4 MMBtu/hr. This heater is fueled by natural gas. Low N0x burners TO -91700 078 One (1) Methyldiethanolamine (MDEA) natural gas sweetening system (Two Amine Contactor Towers Make, Model, Serial Number: To be Emissions from the still vent are routed to a thermal oxidizer (Make, COLORADO Air Pollution Control Division Page 1 of 31 E,ti deter <'n- for a• i • s remol with a design capac = = 53 .er da his emissions unit i equied three (3) lectric amine -cir ulatio "'•um Make, Mo ;-l: To be •e ermine • , wo operate a once with one (1) as a backup with a total limited combined design capacity of 600 gallons per minute. This system includes two natural gas/amine contactors, one amine regeneration still vent and one amine regeneration flash tank. Model, Serial Number: To be determined) which has a minimum destruction and removal efficiency (DRE) of 99%. The flash tank emissions are routed to the plant inlet as closed loop system for 100% recycle of the flash tank emissions. FL -90100 079 Maintenance activities and purging of gas. Activities are controlled by an elevated open air assisted process flare (Make, Model, Serial Number: To be determined). Purge gas prevents low flashback problems to the flare and keeps the flame stable. The purge gas and pilot gas used is sales gas and helps the flare maintain a minimum required positive flow through the system. Open flare (Make, Model, Serial Number: To be determined) FUG -5 080 Fugitive component leak emissions for Lancaster Train 3 LDAR This permit is granted subject to all rules and regulations of the Colorado Air Quality Control Commission and the Colorado Air Pollution Prevention and Control Act (C.R.S. 25-7-101 et seq), to the specific general terms and conditions included in this document and the following specific terms and conditions. REQUIREMENTS TO SELF -CERTIFY FOR FINAL AUTHORIZATION 1. Points 075 - 080: YOU MUST notify the Air Pollution Control Division (the Division) no later than fifteen days of the latter of commencement of operation or issuance of this permit, by submitting a Notice of Startup form to the Division for the equipment covered by this permit. The Notice of Startup form may be downloaded online at www.colorado.gov/pacific/cdphe/other-air- permitting-notices. Failure to notify the Division of startup of the permitted source is a violation of Air Quality Control Commission (AQCC) Regulation Number 3, Part B, Section III.G.1. and can result in the revocation of the permit. 2. Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, compliance with the conditions contained in this permit shall be demonstrated to the Division. It is the owner or operator's responsibility to self -certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit. A self certification form and guidance on how to self -certify compliance as required by this permit may be obtained online at www.colorado.gov/pacific/cdphe/air-permit-self- certification. (Regulation Number 3, Part B, Section III.G.2.) 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline. (Regulation Number 3, Part B, Section III. F.4. ) COLORADO Air Pollution Control Division t ar n. 4 l ubi, riot ?a E rotIMe. Page 2 of 31 4. sting and sampling as required in this permit the self -certification process. (Regulation 5. olio n she Division within fifteen (15) days of commencement of operation: • • • • • Heater manufacturer name, model and serial number Two amine contactor towers manufacturer name, model number and serial number Amine circulation pump manufacturer name and model number Thermal oxidizer manufacturer name, model number and serial number Process flare manufacturer name, model number and serial number. This information shall be included with the Notice of Startup submitted for the equipment. (Reference: Regulation Number 3, Part B, III.E.) 6. The operator shall retain the permit final authorization letter issued by the Division, after completion of self -certification, with the most current construction permit. This construction permit alone does not provide final authority for the operation of this source. EMISSION LIMITATIONS AND RECORDS 7. Emissions of air pollutants shall not exceed the following limitations. (Regulation Number 3, Part B, Section II.A.4.) ) Monthly Limits: Facility Equipment ID AIRS Point Pounds per Month Emission Type PM2.5 NO, 5O2 VOC CO H2S H-80100 075 305 1,637 --- 777 1,637 --- Point H-31711 076 -- 453 --- 215 453 --- Point H-32711 077 -- 453 --- 215 453 --- Point TO -91700 078 183 2,006 4,226 451 1,685 22 Point FL -90100 079 --- 644 --- 332 2,937 --- Point FUG -5 080 --- --- --- 3,261 --- --- Fugitive ote: Monthly limits are based on a 31 -day month. The owner or operator shall calculate monthly emissions based on the calendar month. Annual Limits: Facility Equipment ID AIRS Point Tons per Year Emission Type pM2.5 NOX SO2 VOC CO H25 H-80100 075 1.8 9.6 --- 4.6 9.6 --- Point H-31711 076 --- 2.7 --- 1.3 2.7 --- Point H-32711 077 --- 2.7 --- 1.3 2.7 --- Point TO -91700 078 1.1 11.8 24.9 2.7 9.9 0.1 Point COLORADO Pollution Control Division lr6 ?N 4a.:titc N4A01 4 r:•H.rrr:rott Page 3 of 31 limits. FL- ` 10 79 -- - 2.0 17.3 --- Point F ' -5 0 - 19.2 --- --- Fugitive Hot rmation ission factors and methods used to calculate During the first twelve (12) months of operation, compliance with both the monthly and annual emission limitations is required. After the first twelve (12) months of operation, compliance with only the annual limitation is required. Compliance with the annual limits, for criteria air pollutants, shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve month total is calculated based on the previous twelve months' data. The permit holder shall calculate actual emissions each month and keep a compliance record on site or at a local field office with site responsibility for Division review. 8. Point 078: The owner or operator shall calculate uncontrolled VOC, HAP, and H2S emissions on a monthly basis using the most recent measured waste gas sample composition and monthly measured waste gas flow volume as specified in this permit. A control efficiency. of 99%, based on maintaining the minimum temperature requirements specified in specified in this permit, shall be applied to the uncontrolled VOC, HAP and H2S emissions. Total actual VOC emissions shall be based on the sum of VOC emissions from the waste gas stream plus VOC due to combustion. 9. Point 080: The operator shall calculate actual emissions from this emissions point based on representative component counts for the facility with the most recent extended gas analysis, as required in the Compliance Testing and Sampling section of this permit. The operator shall maintain records of the results of component counts and sampling events used to calculate actual emissions and the dates that these counts and events were completed. These records shall be provided to the Division upon request. 10. The owner or operator shall operate and maintain the emission points in the table below with the emissions control equipment as listed in order to reduce emissions to less than or equal to the limits established in this permit. (Regulation Number 3, Part B, Section III.E.) Facility Equipment ID AIRS Point Control Device Pollutants Controlled TO -91700 078 Still Vent: Thermal Oxidizer . VOC and HAP FL -90100 079 Open Flare VOC and HAP 11. The owner or operator shall operate and maintain the emission points in the table below as a closed loop system and shall recycle 100% of emissions as described in the table below. (Regulation Number 3, Part B, Section III.E.) Facility Equipment ID AIRS Point Emissions Recycling Description Pollutants Recovered TO -91700 078 Flash Tank: Recycled to Plant Inlet VOC and HAP COLORADO Aix Pollution Control Division 7 Page 4 of 31 g maxi _ m processing rates as listed below. Monthly hall be m e' tained by the owner or operator and made on req . =„t.= (Regulation Number 3, Part B, II.A.4.) Process Limits Facility Equipment ID AIRS Point Process Parameter Annual Limit Monthly Limit (31 days) H-80100 075 Consumption of Natural Gas as a fuel 472.4 MMscf/yr 40.1 MMscf/mOnth H-31711 076 Consumption of Natural Gas as a fuel 130.8 MMscf/yr 11.1 MMscf/month H-32711 077 Consumption of Natural Gas as a fuel 130.8 MMscf/yr 11.1 MMscf/month TO -91700 078 Natural Gas Throughput 55,845 MMscf/yr 4,743 MMscf/month Still Vent Waste Gas Routed to Thermal Oxidizer 2,796.0 MMscf/yr 237.5 MMscf/month Combustion of supplemental fuel and pilot fuel at Thermal Oxidizer 222.5 MMscf/yr 18.9 MMscf/month FL -90100 079 Natural gas combustion - Process and Purge Gas 86.7 MMscf/yr 7.4 MMscf/month The owner or operator shall monitor monthly process rates based on the calendar month. During the first twelve (12) months of operation, compliance with both the monthly and annual throughput limitations is required. After the first twelve (12) months of operation, compliance with only the annual limitation is required. Compliance with the annual throughput limits shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder shall calculate throughput each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. 13. Points 075, 076 and 077: The owner or operator shall install, operate, and maintain an operational non-resettable elapsed flow meter for each heater. The flow rate of the fuel combusted in these natural gas -fired combustion emission units shall be measured and recorded using an operational non-resettable elapsed flow meter at each inlet. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits contained in this permit and to calculate emissions as described in this permit. 14. Point 078: The volume of gas processed for each contactor tower shall be measured by gas meter. Total actual volume of natural gas processed shall be the summed total of the individually metered gas flows for each amine contactor tower. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits contained in this permit and to calculate emissions as described in this permit. 15. Point 078: This unit shall be limited to the maximum lean amine recirculation rate of 600 gallons per minute each. The lean amine recirculation rate shall be the summed total of the individually metered amine recirculation rates recorded for each amine contactor. The lean amine recirculation rate for each unit shall be recorded daily in a log maintained on site and made available to the Division for inspection upon request. Lean amine recirculation rate shall be monitored by using amine flow meter. (Reference: Regulation No. 3, Part B, II.A.4). COLORADO it Pollution Control Division Alit; n txn s Ermlompm Page 5 of 31 16. oint I t • : � � ekly b�: $ ;he ow • opera �eQ shall monitor and record operational values sure and inlet gas to each amine contactor aintained for a period of five years. 17. fle wasvented from the amine unit still vent shall be measured and recorded using an operational non-resettable elapsed flow meter. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits contained in this permit and to calculate emissions as described in this permit. 18. Point 078: The volumetric flow rate of the gas combusted for supplemental fuel (auxiliary) gas and fuel to the thermal oxidizer burner shall be measured and recorded using an operational non-resettable elapsed flow meter. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits contained in this permit and to calculate emissions as described in this permit. 19. Point 079: The owner or operator shall install, operate, and maintain an operational non- resettable elapsed flow meter for the flare to monitor and record the volume of process gas and purge gas routed to the flare. The owner or operator shall use monthly throughput records to demonstrate compliance with the process limits contained in this permit and to calculate emissions as described in this permit. STATE AND FEDERAL REGULATORY REQUIREMENTS 20. The requirements of Colorado Regulation No. 3, Part D shall apply at such time that any stationary source or modification becomes a major stationary source or major modification solely by virtue of a relaxation in any enforceable limitation that was established after August 7, 1980, on the capacity of the source or modification to otherwise emit a pollutant such as a restriction on hours of operation (Colorado Regulation No. 3, Part D, Sections V.A.7.B and VI.B.4). With respect to this Condition, Part D requirements may apply to future modifications if current emission limits for the following emission units are modified to equal or exceed the following threshold levels. Increases in permit limits for any of these emissions units will require evaluation of the original project net emissions increase to ensure the significant modification thresholds are not exceeded: Facility Equipment ID AIRS Point Equipment Descri lion p PollutantCurrent Emissions - tons per year Significant Modification Threshold permit limit H-3 074 10 MMbtu/hr heater Inlet H2S Heater for Train 1 lt2 (17WE0826.XP) NOx VOC CO PM2.5 S02 40 40 100 10 40 38.5 13.6 46.4 4.8 25.7 H-1 NA 5 MMbtu/hr Condensate stabilizer heater H-80100 075 55 MMbtu/hr amine regeneration heater H-31711 076 18.4 MMbtu/hr molecular sieve regeneration heater COLORADO Aix Pollution Control Division Platt_ E.rw.tegvro.wt. Page 6 of 31 11 4MMR ecula .ie e r"eneraion TO -91700 078 153 MMscfd Amine Unit FL -90100 079 Process Flare H-2 081 6 MMbtu/hr heater Inlet H2S Heater for Train 3 (17WE1060.XP) GEN-4 082 839 bhp Diesel Emergency Generator (17WE1061.XP) 1: Values listed represent the sum of all individual limits for equipment listed in the table. 21. This facility is located in an ozone non -attainment or attainment -maintenance area and subject to the Reasonably Available Control Technology (RACT) requirements of Regulation Number 3, Part B, III.D.2.a.: Facility Equipment ID AIRS Point RACT Pollutants H-31711 076 H 32711 077 Natural gas as fuel, low NOx burners, good combustion practices NOx, VOC TO -91700 078 Routing amine still vent gas to a thermal oxidizer VOC TO -91700 078 Recycling flash tank gas to plant inlet VOC FL 90100 079 Installing flare and operating according to 40 CFR 60.18 VOC FUG4 071 Implementing LDAR program as specified in 40 CFR Part 60 Subpart 0000a VOC 22. Points 075-079: The permit number and ten digit AIRS ID number assigned by the Division (e.g. 123/4567/001) shall be marked on the subject equipment for ease of identification. (Regulation Number 3, Part B, Section III.E.) (State only enforceable) 23. Visible emissions shall not exceed twenty percent (20%) opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions shall not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.1. £t 4.) 24. This source is subject to the odor requirements of Regulation Number 2. (State only enforceable) 25. Points 075-077: Each heater is subject to the Particulate Matter Emission Regulations of Regulation 1 and Regulation 6, including, but not limited to, the following: COLORADO Pollution Control Division nr �f !M€:tuc sec 6 6;r6oirrMwit Page 7 of 31 to be emitted into the atmosphere from any in the flue gases which exceeds the following Fo rni nt wit ned heat inputs greater than 1x106 BTU per hour, but less than or equal to 500x106 BTU per hour, the following equation will be used to determine the allowable particulate emission limitation. PE=0.5(FI)-0.26 Where: PE = Particulate Emission in Pounds per million BTU heat input. Fl = Fuel Input in Million BTU per hour (Regulation 1, Section III.A.1.b and Regulation 6, Part B, Section II.C.2). (ii) Greater than 20 percent opacity (Regulation 6, Part B, Section II.C.3). 26. Points 075-077: Each heater is subject to the requirements of Regulation No. 6, Part A, Subpart A, General Provisions, including, but not limited to, the following: a. At all times, including periods of start-up, shutdown, and malfunction, the facility and control equipment shall, to the extent practicable, be maintained and operated in a manner consistent with good air pollution control practices for minimizing emissions. Determination of whether or not acceptable operating and maintenance procedures are being used will be based on information available to the Division, which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. (Reference: Regulation No. 6, Part A. General Provisions from 40 CFR 60.11) b. No article, machine, equipment or process shall be used to conceal an emission which would otherwise constitute a violation of an applicable standard. Such concealment includes, but is not limited to, the use of gaseous diluents to achieve compliance with an opacity standard or with a standard which is based on the concentration of a pollutant in the gases discharged to the atmosphere. (5 60.12) c. Written notification of construction and initial startup dates shall be submitted to the Division as required under S 60.7. d. Records of startups, shutdowns, and malfunctions shall be maintained, as required under § 60.7. e. Performance tests, if required, shall be conducted as required under §60.8. 27. Points 075-077: Each heater is subject to the New Source Performance Standards requirements of Regulation No. 6, Part A Subpart Dc, Standards of Performance for Small Industrial - Commercial -Institutional Steam Generating Units including, but not limited to, the following: o § 60.48c(g)(2) As an alternative to meeting the requirements of paragraph (g)(1) of this section, the owner or operator of an affected facility that combusts only natural gas, wood, fuels using fuel certification in §60.48c(f) to demonstrate compliance with the S02 standard, fuels not subject to an emissions standard (excluding opacity), or a mixture of these fuels may elect to record and maintain records of the amount of each fuel combusted during each calendar month. o § 60.48c(i) All records required under this section shall be maintained by the owner or operator of the affected facility for a period of two years following the date of such record. 28. Points 075-077: Each heater is subject to the National Emissions Standards for Hazardous Air Pollutants requirements of Regulation No. 8, Part E, Subpart DDDDD (40 CFR Part 63, Subpart COLORADO Air Pollution Control Division ;+ park; ki C',A.tfIrTi , Page 8 of 31 cial, stituti. =:l Boilers and Process Heaters including, but have • co ly with th subpart? (a) If you have a new or reconstructed boiler or process heater, you must comply with this subpart by April 1, 2013, or upon startup of your boiler or process heater, whichever is later. o (d) You must meet the notification requirements in §63.7545 according to the schedule in §63.7545 and in subpart A of this part. Some of the notifications must be submitted before you are required to comply with the emission limits and work practice standards in this subpart. • S 63.7500 What emission limitations, work practice standards, and operating limits must I meet? o (e) Boilers and process heaters in the units designed to burn gas 1 fuels subcategory with a heat input capacity of less than or equal to 5 million Btu per hour must complete a tune-up every 5 years as specified in §63.7540. Boilers and process heaters in the units designed to burn gas 1 fuels subcategory with a heat input capacity greater than 5 million Btu per hour and less than 10 million Btu per hour must complete a tune-up every 2 years as specified in §63.7540. Boilers and process heaters in the units designed to burn gas 1 fuels subcategory are not subject to the emission limits in Tables 1 and 2 or 11 through 13 to this subpart, or the operating limits in Table 4 to this subpart. This unit is a new boiler or process heater in the units designed to burn gas 1 fuels subcategory. The work practice standards in Table 3 that apply to this unit are as follows: • Conduct a tune-up of the boiler or process heater annually as specified in §617540. Units in either the Gas 1 or Metal Process Furnace subcategories will conduct this tune-up as a work practice for all regulated emissions under this subpart. Units in all other subcategories will conduct this tune-up as a work practice for dioxins/furans. (Table 3 to Subpart DDDDD, Item 3). • Must have a one-time energy assessment performed by a qualified energy assessor. An energy assessment completed on or after January 1, 2008, that meets or is amended to meet the energy assessment requirements in this table, satisfies the energy assessment requirement. A facility that operated under an energy management program developed according to the ENERGY STAR guidelines for energy management or compatible with ISO 50001 for at least one year between January 1, 2008 and the compliance date specified in §63.7495 that includes the affected units also satisfies the energy assessment requirement. The energy assessment must include the following with extent of the evaluation for items a. to e. appropriate for the on -site technical hours listed in §63.7575 (table 3 to Subpart DDDDD, Item 4): o A visual inspection of the boiler or process heater system (Table 3 to Subpart DDDD, Item 4.a). o An evaluation of operating characteristics of the boiler or process heater systems, specifications of energy using systems, operating and maintenance procedures, and unusual operating constraints (Table 3 to Subpart DDDDD, Item 4.b). o An inventory of major energy use systems consuming energy from affected boilers and process heaters and which are under the control of the boiler/process heater owner/operator (Table 3 to Subpart DDDDD, Item 4.c). COLORADO Air Pollution Control Division Page 9 of 31 able a" hitectural and engineering plans, facility tenan procedures and logs, and fuel usage (Table DDD, Item! .d). rev facili ergy management program and provide recommendations for improvements consistent with the definition of energy management program, if identified (Table 3 to Subpart DDDDD, Item 4.e). o A list of cost-effective energy conservation measures that are within the facility's control (Table 3 to Subpart DDDDD, Item 4.f). o A list of the energy savings potential of the energy conservation measures identified (Table 3 to Subpart DDDDD, Item 4.g). o A comprehensive report detailing the ways to improve efficiency, the cost of specific improvements, benefits, and the time frame for recouping those investments (Table 3 to Subpart DDDDD, Item 4.h). • S 63.7505 What are my general requirements for complying with this subpart? o (a) You must be in compliance with the emission limits, work practice standards, and operating limits in this subpart. These emission and operating limits apply to you at all times the affected unit is operating except for the periods noted in 563.7500(f). • S 63.7510 What are my initial compliance requirements and by what date must I conduct them? o (g) For new or reconstructed affected sources (as defined in §63.7490), you must demonstrate initial compliance with the applicable work practice standards in Table 3 to this subpart within the applicable annual, biennial, or 5 -year schedule as specified in 563.7515(d) following the initial compliance date specified in §63.7495(a). Thereafter, you are required to complete the applicable annual, biennial, or 5 -year tune-up as specified in 563.7515(d). • § 63.7515 When must I conduct subsequent performance tests, fuel analyses, or tune- ups? o (d) If you are required to meet an applicable tune-up work practice standard, you must conduct an annual, biennial, or 5 -year performance tune-up according to §63.7540(a)(10), (11), or (12), respectively. Each annual tune-up specified in 563.7540(a)(10) must be no more than 13 months after the previous tune-up. Each biennial tune-up specified in §63.7540(a)(11) must be conducted no more than 25 months after the previous tune-up. Each 5 -year tune-up specified in §63.7540(a)(12) must be conducted no more than 61 months after the previous tune-up. For a new or reconstructed affected source (as defined in §63.7490), the first annual, biennial, or 5 -year tune-up must be no later than 13 months, 25 months, or 61 months, respectively, after April 1, 2013 or the initial startup of the new or reconstructed affected source, whichever is later. • S 63.7530 How do I demonstrate initial compliance with the emission limitations, fuel specifications and work practice standards? o (e) You must include with the Notification of Compliance Status a signed certification that either the energy assessment was completed according to Table 3 to this subpart, and that the assessment is an accurate depiction of your facility at the time of the assessment, or that the maximum number of on -site technical hours specified in the definition of energy assessment applicable to the facility has been expended. o (f) You must submit the Notification of Compliance Status containing the results of the initial compliance demonstration according to the requirements in §63.7545(e). COLORADO r Pollution Control Division tKJr.:^zt,e Page 10 of 31 do I strat _ • ' tinuou-=. compliance with the emission limitations, ions a k pra a standa s? (a) You must demonstrate continuous compliance with the work practice standards in Table 3 to this subpart that applies to you according to the methods specified in Table 8 to this subpart and paragraphs (a)(1) through (19) of this section. o (a)(10) If your boiler or process heater has a heat input capacity of 10 million Btu per hour or greater, you must conduct an annual tune-up of the boiler or process heater to demonstrate continuous compliance as specified in paragraphs (a)(10)(i) through (vi) of this section. You must conduct the tune-up while burning the type of fuel (or fuels in case of units that routinely burn a mixture) that provided the majority of the heat input to the boiler or process heater over the 12 months prior to the tune-up. This frequency does not apply to limited -use boilers and process heaters, as defined in §63.7575, or units with continuous oxygen trim systems that maintain an optimum air to fuel ratio. • (i) As applicable, inspect the burner, and clean or replace any components of the burner as necessary (you may perform the burner inspection any time prior to the tune-up or delay the burner inspection until the next scheduled unit shutdown). Units that produce electricity for sale may delay the burner inspection until the first outage, not to exceed 36 months from the previous inspection. At units where entry into a piece of process equipment or into a storage vessel is required to complete the tune-up inspections, inspections are required only during planned entries into the storage vessel or process equipment; • (ii) Inspect the flame pattern, as applicable, and adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer's specifications, if available; • (iii) Inspect the system controlling the air -to -fuel ratio, as applicable, and ensure that it is correctly calibrated and functioning properly (you may delay the inspection until the next scheduled unit shutdown). Units that produce electricity for sale may delay the inspection until the first outage, not to exceed 36 months from the previous inspection; • (iv) Optimize total emissions of CO. This optimization should be consistent with the manufacturer's specifications, if available, and with any NOx requirement to which the unit is subject; • (v) Measure the concentrations in the effluent stream of CO in parts per million, by volume, and oxygen in volume percent, before and after the adjustments are made (measurements may be either on a dry or wet basis, as long as it is the same basis before and after the adjustments are made). Measurements may be taken using a portable CO analyzer; and • (vi) Maintain on -site and submit, if requested by the Administrator, a report containing the information in paragraphs (a)(10)(vi)(A) through (C) of this section, • (A) The concentrations of CO in the effluent stream in parts per million by volume, and oxygen in volume percent, measured at high fire or typical operating load, before and after the tune-up of the boiler or process heater; • (B) A description of any corrective actions taken as a part of the tune-up; and COLORADO Air Pollution Control Division tV vittent rk t"ir r4, t& C;:^itivxr,^^0%e Page 11 of 31 t of fuel used over the 12 months prior to the unit was physically and legally capable ype of fuel during that period. Units sharing to the fuel used by each unit. o (a)(13) If the unit is not operating on the required date for a tune-up, the tune-up must be conducted within 30 calendar days of startup. • S 63.7545 What notifications must I submit and when? o (a) You must submit to the Administrator all of the notifications in §563.7(b) and (c), 63.8(e), (f)(4) and (6), and 63.9(b) through (h) that apply to you by the dates specified. o (c) As specified in §63.9(b)(4) and (5), if you startup your new or reconstructed affected source on or after January 31, 2013, you must submit an Initial Notification not later than 15 days after the actual date of startup of the affected source. o (e) If you are required to conduct an initial compliance demonstration as specified in §63.7530, you must submit a Notification of Compliance Status according to §63.9(h)(2)(ii). For the initial compliance demonstration for each boiler or process heater, you must submit the Notification of Compliance Status, including all performance test results and fuel analyses, before the close of business on the 60th day following the completion of all performance test and/or other initial compliance demonstrations for all boiler or process heaters at the facility according to §63.10(d)(2). The Notification of Compliance Status report must contain all the information specified in paragraphs (e)(1) through (8) of this section, as applicable. If you are not required to conduct an initial compliance demonstration as specified in §63.7530(a), the Notification of Compliance Status must only contain the information specified in paragraphs (e)(1) and (8) of this section and must be submitted within 60 days of the compliance date specified at §63.7495(b). o (e)(1) A description of the affected unit(s) including identification of which subcategories the unit is in, the design heat input capacity of the unit, a description of the add-on controls used on the unit to comply with this subpart, description of the fuel(s) burned, including whether the fuel(s) were a secondary material determined by you or the EPA through a petition process to be a non -waste under §241.3 of this chapter, whether the fuel(s) were a secondary material processed from discarded non -hazardous secondary materials within the meaning of §241.3 of this chapter, and justification for the selection of fuel(s) burned during the compliance demonstration. o (e) (6) A signed certification that you have met all applicable emission limits and work practice standards. o (e) (7) If you had a deviation from any emission limit, work practice standard, or operating limit, you must also submit a description of the deviation, the duration of the deviation, and the corrective action taken in the Notification of Compliance Status report. o (e) (8) In addition to the information required in §63.9(h)(2), your notification of compliance status must include the following certification(s) of compliance, as applicable, and signed by a responsible official: • (i) "This facility completed the required initial tune-up for all of the boilers and process heaters covered by 40 CFR part 63 subpart DDDDD at this site according to the procedures in §63.7540(a)(10)(i) through (vi)." • (ii) "This facility has had an energy assessment performed according to §63.7530(e)." COLORADO Air Pollution Control Division Dmvcyrota.:S va,mt' Fk,fa li E, ,ronrne Page 12 of 31 ly natural gas, refinery gas, or other gas 1 statutory exemption as provided in section clude the following: "No secondary materials sted in any affected unit." • 5 63.7545 What reports must I submit and when? o (a) You must submit each report in Table 9 to this subpart that applies to you. o (b) For units that are subject only to a requirement to conduct subsequent annual, biennial, or 5 -year tune-up according to 563.7540(a)(10), (11), or (12), respectively, and not subject to emission limits or Table 4 operating limits, you may submit only an annual, biennial, or 5 -year compliance report, as applicable, as specified in paragraphs (b)(1) through (4) of this section, instead of a semi-annual compliance report. o (c) A compliance report must contain the following information depending on how the facility chooses to comply with the limits set in this rule. o (c) (1) If the facility is subject to the requirements of a tune up you must submit a compliance report with the information in paragraphs (c)(5)(i) through (iii) of this section, (xiv) and (xvii) of this section, and paragraph (c)(5)(iv) of this section for limited -use boiler or process heater. o (h)(3) You must submit all reports required by Table 9 of this subpart electronically to the EPA via the CEDRI. (CEDRI can be accessed through the EPA's CDX.) You must use the appropriate electronic report in CEDRI for this subpart. Instead of using the electronic report in CEDRI for this subpart, you may submit an alternate electronic file consistent with the XML schema listed on the CEDRI Web site (http://www.epa.gov/ttn/chief/cedri/index.html), once the XML schema is available. If the reporting form specific to this subpart is not available in CEDRI at the time that the report is due, you must submit the report to the Administrator at the appropriate address listed in 563.13. You must begin submitting reports via CEDRI no later than 90 days after the form becomes available in CEDRI. • § 63.7555 What records must I keep? o (a) You must keep records according to paragraphs (a)(1) and (2) of this section. o (a)(1) A copy of each notification and report that you submitted to comply with this subpart, including all documentation supporting any Initial Notification or Notification of Compliance Status or semiannual compliance report that you submitted, according to the requirements in 563.10(b)(2)(xiv). o (a)(2) Records of performance tests, fuel analyses, or other compliance demonstrations and performance evaluations as required in 563.10(b)(2)(viii). • § 63.7560 In what form and how long must I keep my records? o (a) Your records must be in a form suitable and readily available for expeditious review, according to 563.10(b)(1). o (b) As specified in 563.10(b)(1), you must keep each record for 5 years following the date of each occurrence, measurement, maintenance, corrective action, report, or record. o (c) You must keep each record on site, or they must be accessible from on site (for example, through a computer network), for at least 2 years after the date of each occurrence, measurement, maintenance, corrective action, report, or record, according to §63.10(b)(1). You can keep the records off site for the remaining 3 years. COLORADO Pollution Coll Division rivi-ext-tf Envroftmel4 Page 13 of 31 29. �oint • 5: rce i ect to�. lation r mber 7, Section XVI.D. The operator shall I including but not limited to: his Sectio I.D. applies to the following combustion uipmissiNOx equal to or greater than five (5) tons per year, and that are located at existing major sources of NOx, as listed in Section XIX.A. • XVI.D.2. Combustion process adjustment o XVI.D.2.a. When burning the fuel that provides the majority of the heat input since the last combustion process adjustment and when operating at a firing rate typical of normal operation, the owner or operator must conduct the following inspections and adjustments of boilers and process heaters, as applicable: • XVI.D.2.a.(i) Inspect the burner and combustion controls and clean or replace components as necessary. • XVI.D.2.a.(ii) Inspect the flame pattern and adjust the burner or combustion controls as necessary to optimize the flame pattern. • XVI.D.2.a.(iii) Inspect the system controlling the air -to -fuel ratio and ensure that it is correctly calibrated and functioning properly. • XVI.D.2.a.(iv) Measure the concentration in the effluent stream of carbon monoxide and nitrogen oxide in ppm, by volume, before and after the adjustments in Sections XVI.D.2.a.(i)-(iii). Measurements may be taken using a portable analyzer. o XVI.D.2.e. The owner or operator must operate and maintain the boiler, duct burner, process heater, stationary combustion turbine, or stationary internal combustion engine consistent with manufacturer's specifications, if available, or good engineering and maintenance practices. o XVI.D.2.f. Frequency • XVI.D.2.f.(i) The owner or operator must conduct the initial combustion process adjustment by April 1, 2017. An owner or operator may rely on a combustion process adjustment conducted in accordance with applicable requirements and schedule of a New Source Performance Standard in 40 CFR Part 60 or National Emission. Standard for Hazardous Air Pollutants in 40 CFR Part 63 to satisfy the requirement to conduct an initial combustion process adjustment by April 1, 2017. XVI.D.2.f.(ii) The owner or operator must conduct subsequent combustion process adjustments at least once every twelve (12) months after the initial combustion adjustment, or on the applicable schedule according to Sections XVI.D.4.a. or XVI.D.4.b. • XVI.D.3. Recordkeeping o XVI.D.3.a. The owner or operator must create a report once every calendar year identifying the combustion equipment at the facility subject to Section XVI.D. and including for each combustion equipment: • XVI.D.3.a.(i) The date of the adjustment; • XVI.D.3.a.(ii) Whether the combustion process adjustment under Sections XVI.D.2.a.-e. was followed, and what procedures were performed; • XVI.D.3.a.(iii) Whether a combustion process adjustment under.XVI.D.4.a.- b.. was followed, what procedures were performed, and what New Source Performance Standard or National Emission Standard for Hazardous Air Pollutants applied, if any; and COLORADO Aiz Pollution Control Division Page 14 of 31 ny corrective action taken. ner o ' operator conducts the combustion process ng to the anufacturer recommended procedures and nufact •ecifies a combustion process adjustment on an operation time schedule, the hours of operation. • XVI.D.3.a.(vi) If multiple fuels are used, the type of fuel burned and heat input provided by each fuel. o XVI.D.3.b. The owner or operator must retain manufacturer recommended procedures, specifications, and maintenance schedule if utilized under Section XVI.D.4.a. for the life of the equipment, and make available to the Division upon request. o XVI.D.3.c. The owner or operator must retain annual reports for at least 5 years, and make available to the Division upon request. • XVI.D.4. As an alternative to the requirements described in Sections XVI.D.2.a.-e. and XVI.D.3.a.: o XVI.D.4.a. The owner or operator may conduct the combustion process adjustment according to the manufacturer recommended procedures and schedule; or o XVI.D.4.b. The owner or operator of combustion equipment that is subject to and required to conduct a period tune-up or combustion adjustment by the applicable requirements of a New Source Performance Standard in 40 CFR Part 60 or National Emission Standard for Hazardous Air Pollutants in 40 CFR Part 63 may conduct tune- ups or adjustments according to the schedule and procedures of the applicable requirements of 40 CFR Part 60 or 40 CFR Part 63. o XVI.D.4.c. The owner or operator may comply with applicable recordkeeping requirements related to combustion process adjustments conducted according to a New Source Performance Standard in 40 CFR Part 60 or National Emission Standard for Hazardous Air Pollutants in 40 CFR Part 63. 30. Point 079: The flare shall be air -assisted and shall be designed and operated in accordance with 40 CFR 60.18 including, but not limited to, the following: • §60.18(b) Flares. Paragraphs (c) through (f) apply to flares. • §60.18(c)(1) Flares shall be designed for and operated with no visible emissions as determined by the methods specified in paragraph (f), except for periods not to exceed a total of 5 minutes during any 2 consecutive hours. • §60.18(c)(2) Flares shall be operated with a flame present at all times, as determined by the methods specified in paragraph (f). • §60.18(c)(3) An owner/operator has the choice of adhering to either the heat content specifications in paragraph (c)(3)(ii) of this section and the maximum tip velocity specifications in paragraph (c)(4) of this section, or adhering to the requirements in paragraph (c)(3)(i) of this section. o §60.18(c)(3)(i)(A) Flares shall be used that have a diameter of 3 inches or greater, are nonassisted, have a hydrogen content of 8.0 percent (by volume), or greater, and are designed for and operated with an exit velocity less than 37.2 m/sec (122 ft/sec) and less than the velocity, Vmax, as determined by the following equation: Vmax = (XH2-K1)* K2 Where: Vmax = Maximum permitted velocity, m/sec. COLORADO Air Pollution Control Division 4' rC€x`a+s ?%kl::,Li H IK zrE s,rr7r:.0 Page 15 of 31 olume /sec) 2 = vol ,,; e -percent sing t Am can Soci 946- I ok :orate ercent hydrogen. olume-percent hydrogen. f hydrogen, on a wet basis, as calculated by for Testing and Materials (ASTM) Method ference as specified in §60.17). o §60.18(c)(3)(i)(B) The actual exit velocity of a flare shall be determined by the method specified in paragraph (f)(4) of this section. o §60.18(c)(3)(ii) Flares shall be used only with the net heating value of the gas being combusted being 11.2 MJ/scm (300 Btu/scf) or greater if the flare is steam -assisted or air -assisted; or with the net heating value of the gas being combusted being 7.45 MJ/scm (200 Btu/scf) or greater if the flare is nonassisted. The net heating value of the gas being combusted shall be determined by the methods specified in paragraph (f)(3) of this section. • §60.18(c)(5) Air -assisted flares shall be designed and operated with an exit velocity less than the velocity, Vmax, as determined by the method specified in paragraph (f)(6). • §60.18(c)(6) Flares used to comply with this section shall be steam -assisted, air -assisted, or nonassisted. • §60.18(d) Owners or operators of flares used to comply with the provisions of this subpart shall monitor these control devices to ensure that they are operated and maintained in conformance with their designs. Applicable subparts will provide provisions stating how owners or operators of flares shall monitor these control devices. • §60.18(e) Flares used to comply with provisions of this subpart shall be operated at all times when emissions may be vented to them. • §60.18(f)(1) Method 22 of appendix A to this part shall be used to determine the compliance of flares with the visible emission provisions of this subpart. The observation period is 2 hours and shall be used according to Method 22. • §60.18(f)(2) The presence of a flare pilot flame shall be monitored using a thermocouple or any other equivalent device to detect the presence of a flame. • §60.18(f)(3) The net heating value of the gas being combusted in a flare shall be calculated using the following equation: n. HT K E C1 H1 f1 Where: HT = Net heating value of the sample, MJ/scm; where the net enthalpy per mole of offgas is based on combustion at 25 °C and 760 mm Hg, but the standard temperature for determining the volume corresponding to one mole is 20 °C; Constant, 1 t q mole. MJ 1.740 x f0'" (,ppm' scar, } {Eca f where the standard temperature for lg mole} is 20*C; scm C; = Concentration of sample component i in ppm on a wet basis, as measured for organics by Reference Method 18 and measured for hydrogen and carbon monoxide by ASTM D1946-77 or 90 (Reapproved 1994) (Incorporated by reference as specified in §60.17); and H; = Net heat of combustion of sample component i, kcal/g mole at 25 °C and 760 mm Hg. The heats of combustion may be determined using ASTM D2382-76 or 88 or COLORADO Air Pollution Control Division Lira t€ Ant.. Rthiz 1imWhhbE rOr ter.{ Page 16 of 31 rence specified in §60.17) if published values are fated. actu elocity of flare shall be determined by dividing the vo „.ri _: ,F,mk e (l F:_ tandar. °# .=R perature and pressure), as determined by Reference Methods 2, 2A, 2C, or 2D as appropriate; by the unobstructed (free) cross sectional area of the flare tip. • $60.18(f)(5) The maximum permitted velocity, Vmax, for flares complying with paragraph (c)(4)(iii) shall be determined by the following equation. Logic) (Vmax)=(HT+28.8)/31.7 Vmax = Maximum permitted velocity, M/sec 28.8=Constant 31.7=Constant HT = The net heating value as determined in paragraph (f)(3). • §60.18(f)(6) The maximum permitted velocity, Vmax, for air -assisted flares shall be determined by the following equation. Vmax = 8.706+0.7084 (HT) Vmax = Maximum permitted velocity, m/sec 8.706=Constant 0.7084=Constant HT = The net heating value as determined in paragraph (f)(3). 31. Point 080: This source is subject to the requirements of 40 CFR, Part 63, Subpart HH - National Emission Standards for Hazardous Air Pollutants for Source Categories from Oil and Natural Gas Production Facilities including, but not limited to, the following: • 863.769 - Equipment leak standards. o (a) This section applies to equipment subject to this subpart and specified in paragraphs (a)(1) and (2) of this section that is located at a natural gas processing plant and operates in VHAP service equal to or greater than 300 hours per calendar year. • (1) Ancillary equipment, as defined in §63.761; and • (2) Compressors. o (b) This section does not apply to ancillary equipment and compressors for which the owner or operator is subject to and controlled under the requirements specified in 40 CFR part 60, subpart OOOO. Ancillary equipment and compressors subject to and controlled under 40 CFR part 60, subpart OOOO shall submit the periodic reports specified in §63.775(e). o (c) For each piece of ancillary equipment and each compressor subject to this section located at an existing or new source, the owner or operator shall meet the requirements specified in 40 CFR part 61, subpart V, §S61.241 through 61.247, except as specified in paragraphs (c)(1) through (8) of this section, except that for valves subject to §61.242-7(b) or 561.243-1, a leak is detected if an instrument reading of 500 ppm or greater is measured. A leak detected from a valve at a source constructed on or before August 23, 2011 shall be repaired in accordance with the schedule in §61.242-7(d), or by October 15, 2013, whichever is later. A leak detected from a .=COLORAtO Air Pollution. Control Division Page 17 of 31 valve at a source constructed after August 23, 2011 shall be repaired in accordance with the schedule in §61.242-7(d), or by October 15, 2012, whichever is later. • (1) Each pressure relief device in gas/vapor service shall be monitored quarterly and within 5 days after each pressure release to detect leaks, except under the following conditions. • (i) The owner or operator has obtained permission from the Administrator to use an alternative means of emission limitation that achieves a reduction in emissions of VHAP at least equivalent to that achieved by the control required in this subpart. • (ii) The pressure relief device is located in a nonfractionating facility that is monitored only by non -facility personnel, it may be monitored after a pressure release the next time the monitoring personnel are on site, instead of within 5 days. Such a pressure relief device shall not be allowed to operate for more than 30 days after a pressure release without monitoring. • (2) For pressure relief devices, if an instrument reading of 10,000 parts per million or greater is measured, a leak is detected. • (3) For pressure relief devices, when a leak is detected, it shall be repaired as soon as practicable, but no later than 15 calendar days after it is detected, unless a delay in repair of equipment is granted under 40 CFR 61.242-10. • (4) Sampling connection systems are exempt from the requirements of 40 CFR 61.242-5. • (5) Pumps in VHAP service, valves in gas/vapor and light liquid service, and pressure relief devices in gas/vapor service that are located at a nonfractionating plant that does not have the design capacity to process 283,000 standard cubic meters per day or more of field gas are exempt from the routine monitoring requirements of 40 CFR 61.242-2(a)(1) and 61.242- 7(a), and paragraphs (c)(1) through (3) of this section. (6) Pumps in VHAP service, valves in gas/vapor and light liquid service, and pressure relief devices in gas/vapor service located within a natural gas processing plant that is located on the Alaskan North Slope are exempt from the routine monitoring requirements of 40 CFR 61.242-2(a)(1) and 61.242- 7(a), and paragraphs (c)(1) through (3) of this section. (7) Reciprocating compressors in wet gas service are exempt from the compressor control requirements of 40 CFR 61.242-3. (8) Flares, as defined in §63.761, used to comply with this subpart shall comply with the requirements of §63.11(b). • §63.772 Test methods, compliance procedures, and compliance demonstrations. o (a) Determination of material VHAP or HAP concentration to determine the applicability of the equipment leak standards under this subpart (§63.769). Each piece of ancillary equipment and compressors are presumed to be in VHAP service or in wet gas service unless an owner or operator demonstrates that the piece of equipment is not in VHAP service or in wet gas service. • (1) For a piece of ancillary equipment and compressors to be considered not in VHAP service, it must be determined that the percent VHAP content can be reasonably expected never to exceed 10.0 percent by weight. For the purposes of determining the percent VHAP content of the process fluid that COLORADO Air lots₹₹Ution Control Division Page 18 of 31 is contained in or contacts a piece of ancillary equipment or compressor, you shall use the method in either 63.772 (a)(1)(i) or paragraph 63.772 (a)(1)(ii). (2) For a piece of ancillary equipment and compressors to be considered in wet gas service, it must be determined that it contains or contacts the field gas before the extraction of natural gas liquids. • §63.774 - Recordkeeping Requirements. o §63.774(b) - Each owner or operator of a facility subject to this subpart shall maintain the records specified in §63.774(b). • §63.775 - Reporting Requirements. o §63.775(b) - Each owner or operator of a major source subject to this subpart shall submit the information listed in 563.775(b). o §63.775(d) - Each owner or operator of a source subject to this subpart shall submit a Notification of Compliance Status Report as required under §63.9(h) within 180 days after the compliance date specified in §63.760(f). In addition to the information required under §63.9(h), the Notification of Compliance Status Report shall include the information specified in §63.775(d). o §63.775(e) - An owner or operator of a major source shall prepare Periodic Reports in accordance with paragraphs §63.775(e)(1) and (2) and submit them to the Administrator. o §63.775(f) - Whenever a process change is made, or a change in any of the information submitted in the Notification of Compliance Status Report, the owner or operator shall submit a report within 180 days after the process change is made or as a part of the next Periodic Report as required under §63.775(e), whichever is sooner. The report shall include the information specified in §63.775(f). 32. Point 080: This source is subject to Regulation No. 7, Section XII.G.1 (State only enforceable). For fugitive VOC emissions from leaking equipment, the leak detection and repair (LDAR) program as provided at 40 CFR Part 60, Subpart KKK (July 1, 2016) shall apply, regardless of the date of construction of the affected facility, unless subject to applicable LDAR program as provided at 40 CFR Part 60, Subparts 0000 or 0000a (July 1, 2016).The operator shall comply with all applicable requirements of Section XII. OPERATING Et MAINTENANCE REQUIREMENTS 33. Point 078 and 079: Upon startup of these points, the owner or operator shall follow the most recent operating and maintenance (OEM) plan and record keeping format approved by the Division, in order to demonstrate compliance on an ongoing basis with the requirements of this permit. Revisions to the 08M plan are subject to Division approval prior to implementation. (Regulation Number 3, Part B, Section III.G.7.) 34. Point 078: The combustion chamber temperature of the thermal oxidizer used to control emissions from the amine unit still vent shall be greater than 1400 `F, or the temperature established during the most recent stack test of the equipment that was approved by the Division, on a daily average basis. The approved daily average minimum operating temperature shall be achieved at all times that any amine unit emissions are routed to the thermal oxidizer. The combustion chamber temperature shall be measured and recorded at least once every hour. If the combustion chamber temperature value is measured more frequently than once per hour, the source shall record either each measured data value or each block average value for each 1 - hour period calculated from all measured data values during each period. 35. Point 078: Periodic maintenance shall be completed to maintain the efficiency of the thermal oxidizer and shall be performed at a minimum of once per every twelve months or more often as recommended by the manufacturer specifications. COLORADO I Air Po€€ution Co!ttro 7xvv is t E;' etmon; t 1,U:ft H ttih b 6nsnrrn- rta>.t Page 19 of 31 36. ' • 75 7 thi r one h �>.,dre•` . nd eight s (180) of the latter of commencement of operation or issuance o is permi , a source im is compliance test shall be conducted on each heater to measure the emission rate(s) for the pollutants listed below in order to demonstrate compliance with the emissions limits contained in this permit. The test protocol must be in accordance with the requirements of the Air Pollution Control Division Compliance Test Manual and shall be submitted to the Division for review and approval at least thirty (30) days prior to testing. No compliance test shall be conducted without prior approval from the Division. Any compliance test conducted to show compliance with a monthly or annual emission limitation shall have the results projected up to the monthly or annual averaging time by multiplying the test results by the allowable number of operating hours for that averaging time (Reference: Regulation No. 3, Part B., Section III.G.3) Oxides of Nitrogen using EPA approved methods Carbon Monoxide using EPA approved methods. 37. Point 078: Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, the owner or operator shall complete the initial amine unit still vent waste gas sampling required by this permit and submit the results to the Division as part of the self -certification process to ensure compliance with emissions limits. (Reference: Regulation No. 3, Part B, Section III.E.) 38. Point 078: Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, the owner or operator shall complete the initial annual inlet sour gas analysis testing required by this permit and submit the results to the Division as part of the self -certification process to ensure compliance with emissions limits. (Reference: Regulation No. 3, Part B, Section III.E.) 39. Point 078: Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, a source initial compliance test shall be conducted on emissions point 078 to measure the emission rate(s) for the pollutants listed below in order to demonstrate compliance with the emissions limits specified in this permit and to demonstrate a minimum destruction efficiency of 99% for VOCs. The test shall determine the mass emission rates of volatile organic compounds at the inlet and outlet of the control device, which shall be used to determine the destruction efficiency during the test. The total natural gas throughput, total lean amine circulation rate, MDEA concentration, and sulfur content of sour gas entering the amine units shall be monitored and recorded during this test. The operator shall also measure and record supplemental fuel flow rate to the thermal oxidizer and combustion zone temperature during the initial compliance test to establish the minimum combustion temperature. This test shall be run with the thermal oxidizer operating at the minimum combustion chamber temperature of 1,400°F as indicated in the OItM plan for this point. The test protocol must be in accordance with the requirements of the Air Pollution Control Division Compliance Test Manual and shall be submitted to the Division for review and approval at least thirty (30) days prior to testing. No compliance test shall be conducted without prior approval from the Division. Any compliance test conducted to show compliance with a monthly or annual emission limitation shall have the results projected up to the monthly or annual averaging time by multiplying the test results by the allowable number of operating hours for that averaging time (Reference: Common Provisions Section II.C and Regulation No. 3, Part B., Section III.G.3) Sulfur Dioxide using EPA approved methods Oxides of Nitrogen using EPA approved methods Volatile Organic Compounds using EPA approved methods Carbon Monoxide using EPA approved methods. COLORADO it Pollution Control Division on. Page 20 of 31 40. ' oint i1iT�` -'ne hun nd ei ays (18 = of the latter of commencement of operation perat• ` shall demonstrate compliance with opacity 9, 40 C. `>' . Part 60, Appendix A, to measure opacity Regulati•` Number 1, Section II.A.5) 41. Points 079: The owner or operator shall complete an initial site -specific extended gas sample and analysis within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever comes later, of the assist gas and purge gas routed to the flare to verify the Hydrogen Sulfide, VOC, Benzene, Toluene, Ethylbenzene, Xylene and n -Hexane content (weight fraction) and heat value of this emission stream. The sampled stream shall represent the combined streams of all gas being routed to the flare at the time of sampling. Results of the Analysis shall be used to calculate site -specific emission factors for the pollutants referenced in this permit (in units of lb/MMSCF) using Division approved methods. Results of the Analysis shall be submitted to the Division as part of the self -certification and must demonstrate the emissions factors established through the Analysis are less than or equal to, the emissions factors submitted with the permit application and established herein in the "Notes to Permit Holder" for this emissions point. If any site specific emissions factor developed through this Analysis is greater than the emissions factors submitted with the permit application and established in the "Notes to Permit Holder" the operator shall submit to the Division within 60 days, or in a timeframe as agreed to by the Division, a request for permit modification to address this/these inaccuracy(ies). 42. Point 080: Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, the owner or operator shall complete the initial extended gas analysis of gas samples that are representative of volatile organic compound (VOC) and hazardous air pollutants (HAP) that may be released as fugitive emissions. These extended gas analyses shall be used in the compliance demonstration as required in the Emission Limits and Records section of this permit. The operator shall submit the results of the gas and liquids analyses and emission calculations to the Division as part of the self -certification process to ensure compliance with emissions limits. 43. Point 080: Within one hundred and eighty days (180) of the latter of commencement of operation or issuance of this permit, the owner or operator shall complete a hard count of components at the source and establish the number of components that are operated in "heavy liquid service", "light liquid service", "water/oil service" and "gas service". The operator shall submit the results to the Division as part of the self -certification process to ensure compliance with emissions limits. Periodic Testing Requirements 44. Point 078: The owner or operator shall measure the emission rate(s) from this unit for the pollutants listed below at least once every 12 months, unless the unit has not operated in the last 12 months, in order to demonstrate compliance with the emissions limits contained in this permit. Periodic testing shall be conducted within 12 months of the prior test with a minimum period of at least one hundred and eighty (180) days apart. In the event it is not feasible to conduct a test at a minimum of at least one hundred and eighty (180) days apart, a written explanation shall be submitted with the test protocol describing the reasons the testing could not be conducted one hundred and eighty (180) days apart. If a unit will be operated at any time during a 12 -month period, except for periods of maintenance, it must be tested as required by this condition. If a unit has not operated for more than 12 months, it must be tested within 60 days of resuming operation. The natural gas throughput, lean amine circulation rate, MDEA concentration, sulfur content of sour gas entering the amine unit, supplemental fuel flow to the thermal oxidizer, and combustion zone temperature shall be monitored and recorded during this test. The test protocol must be in accordance with the requirements of the Air Pollution Control Division Compliance Test Manual and shall be submitted to the Division for review and approval at least thirty (30) days prior to testing. No compliance test shall be conducted without prior COLORADO ix Pollution. Control Division rtfroli2 %X M,u'Ytlt ;ytCFi £r E.z?4CTf7P,:^SE.s=$ Page 21 of 31 ducted to show compliance with a monthly is projected up to the monthly or annual e allowable number of operating hours for art B., Section III.G.3) Sulfur Dioxide using EPA approved methods Oxides of Nitrogen using EPA approved methods Volatile Organic Compounds using EPA approved methods Carbon Monoxide using EPA approved methods. 45. Point 078: The owner or operator shall sample and analyze the amine unit still vent waste gas stream at a minimum frequency of once per calendar month. The sample shall be analyzed for total VOC, Benzene, Toluene, Ethylbenzene, Xylene, n -Hexane, 2,2,4-trimethylpentane, and H2S. The sample shall be collected prior to the inlet of the thermal oxidizer and prior to being combined with any other stream. The sampled data will be used to calculate VOC and H2S emissions as specified in this permit to show compliance with the emission limits. If neither amine contactor tower is operated during a calendar month, monthly sampling is not required. 46. Point 078: The owner or operator shall sample the inlet gas to the plant on an annual basis to determine the concentration of hydrogen sulfide (H2S) in the gas stream. The sample results shall be monitored to demonstrate the amine unit qualifies for the exemption from the Standards of Performance for Crude Oil and Natural Gas Production, Transmission and Distribution (560.5365a(g)(3)). 47. Point 079: On a quarterly basis, the owner or operator shall complete an site -specific extended gas sample and analysis of the assist gas and purge gas routed to the flare to verify the Hydrogen Sulfide, VOC, Benzene, Toluene, Ethylbenzene, Xylene and n -Hexane content (weight fraction) and heat value of this emission stream. The sampled stream shall represent the combined streams of all gas being routed to the flare at the time of sampling. Results of the Analysis shall be used to calculate site -specific emission factors for the pollutants referenced in this permit (in units of lb/MMSCF) using Division approved methods. Results of the Analysis must demonstrate the emissions factors established through the Analysis are less than or equal to, the emissions factors submitted with the permit application and established herein in the "Notes to Permit Holder" for this emissions point. If any site specific emissions factor developed through this Analysis is greater than the emissions factors submitted with the permit application and established in the "Notes to Permit Holder" the operator shall submit to the Division within 60 days, or in a timeframe as agreed to by the Division, a request for permit modification to address this/these inaccuracy(ies). 48. Point 080: On an annual basis, the owner or operator shall complete an extended gas analysis of gas samples that are representative of volatile organic compounds (VOC) and hazardous air pollutants (HAP) that may be released as fugitive emissions. These extended gas analyses shall be used in the compliance demonstration as required in the Emission Limits and Records section of this permit. ADDITIONAL REQUIREMENTS 49. A revised Air Pollutant Emission Notice (APEN) shall be filed: (Regulation Number 3, Part A, II.C.) • Annually by April 30th whenever a significant increase in emissions occurs as follows: For any criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For volatile organic compounds (VOC) and nitrogen oxides sources (NOr) in ozone nonattainment areas emitting less than 100 tons of VOC or NO, per year, a change in COLORADO Air Pollution Control Division Page 22 of 31 year or more or five percent, whichever is t APEN; or For urc - em ing 1 ��, toy •er year more, a change in actual emissions of five pe = or � o pe y ore, whi ver is less, above the level reported on the last APEN submitted; or For any non -criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. • Whenever there is a change in the owner or operator of any facility, process, or activity; or • Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or • Whenever a permit limitation must be modified; or • No later than 30 days before the existing APEN expires. 50. This source is subject to the provisions of Regulation Number 3, Part C, Operating Permits (Title V of the 1990 Federal Clean Air Act Amendments). The application for the Operating Permit is due within one year of the earliest commencement of operation of any piece of equipment covered by this permit. GENERAL TERMS AND CONDITIONS 51. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the APCD as provided in AQCC Regulation Number 3, Part B, Section II.B. upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 52. If this permit specifically states that final authorization has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide "final" authority for this activity or operation of this source. Final authorization of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7- 114.5(12)(a) C.R.S. and AQCC Regulation Number 3, Part B, Section III.G. Final authorization cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self -certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final authorization. Details for obtaining final authorization to operate are located in the Requirements to Self -Certify for Final Authorization section of this permit. 53. This permit is issued in reliance upon the accuracy and completeness of information supplied by the owner or operator and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the owner or operator or owner or operator's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 54. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the APCD to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 55. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence, this permit shall be deemed denied ab initio. This permit may be revoked at any time prior to self -certification and final authorization by the Air Pollution Control Division (APCD) on grounds set forth in the Colorado Air Quality Control Act and regulations of the Air Quality Control Commission (AQCC), including failure to meet any express term or condition of ICOLORADO Par Potiution Control D.iv#s3t n FilTAV 1 !^?4 %t: dsat h Emr-/Jtnelt Page 23 of 31 condi ".ns imposed upon a permit are contested by kes a .`; mit, the owner or operator of a source may eview of t' Division's action. 56. 25 .R.hat alles required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 57. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: Carissa Money Permit Engineer Permit Histo Issuance Date Description Issuance 1 This Issuance Issued to Kerr McGee Gathering LLC for two new processing trains at an existing natural gas processing plant. The new train, referred to as Lancaster Plant 3 includes one 55 MMBtu/hr regeneration heater (AIRS ID 075), two 18.4 MMBtu/hr molecular sieve regeneration heaters (AIRS ID 076 and 077), a 153 MMSCFD amine system consisting of two amine contactor towers sharing one amine regeneration system and controlled by a thermal oxidizer (AIRS ID 078), one process flare (AIRS ID 079) and fugitive emissions from components (AIRS ID 080). The train also includes an APEN-exempt 5 MMBtu/hr condensate stabilizer, a permit -exempt 6 MMBtu/hr inlet H2S preheater (17WE1060, AIRS ID 081) and a permit -exempt 839 bhp diesel emergency generator (17WE1061, AIRS ID 082). COLORADO Air Pollution Control Division Paste: t;^ rs-rfnr*rt Page 24 of 31 1) Th,.ermit;.ld�, is �.uire• °.fees t proc ing time for this permit. An invoice for these fe " will • ssu�" of , the Fermi The per t holder shall pay the invoice within 30 days ilur > he in will result in revocation of this permit. (Regulation Number 3, Part A, Section VI.B.) 2) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the owner or operator providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice (APEN) and complete application form must be submitted with a request for a permit revision. 3) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The owner or operator shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1 of the Common Provisions Regulation. See: https://www.colorado.gov/pacific/cdphe/aqcc-regs 4) The following emissions of non -criteria reportable air pollutants are estimated based upon the process limits as indicated in this permit. This information is listed to inform the operator of the Division's analysis of the specific compounds emitted if the source(s) operate at the permitted limitations. Facility Equipment ID AIRS Point Pollutant CAS # Uncontrolled Emissions (Ib/yr) Controlled Emissions (lb/yr) H-80100 075 n -Hexane 110543 850 850 H-31711 076 n -Hexane 110543 235 235 H-32711 077 n -Hexane 110543 235 235 TO -91700 078 Benzene 71432 70,019 700 Toluene 108883 41,864 419 Ethylbenzene 100414 25,732 257 Xylenes 1330207 74,025 740 n -Hexane 110543 2,358 24 FL -90100 079 Benzene 71432 564 11 Toluene 108883 4,427 89 Ethylbenzene 100414 1,157 23 Xylenes 1330207 5,686 94 n -Hexane 110543 1,304 29 FUG -5 080 Benzene 71432 465 69 Toluene 108883 891 129 Ethylbenzene 100414 145 20 Xylenes 1330207 461 67 n -Hexane 110543 2,496 393 COLORADO r Pollution Control Division Page 25 of 31 ortabl. able No : All n. cnt T is pe .'ear (l• r) a rep Era�ice:,.aN 671 110 po nts i e ble a • •.. `- with uncontrolled emission rates above 250 pounds d ma esult`"', annual em ion fees based on the most recent Air Pollution 5) The emission levels contained in this permit are based on the following emission factors: Points 075, 076 and 077: CAS Pollutant Uncontrolled Emission Factors (lb/MMscf Natural Gas Combusted) Source NOx 40.80 Manufacturer CO 40.80 Manufacturer VOC 19.38 Manufacturer PM10/PM2.5 7.6 AP -42, Table 1.4-2 SOx 0.6 AP -42, Table 1.4-2 5000 Formaldehyde 0.075 AP -42, Table 1.4-3 71432 Benzene 0.0021 AP -42, Table 1.4-3 10888 Toluene 0.0034 AP -42, Table 1.4-3 110543 n -Hexane 1.8 AP -42, Table 1.4-3 Emissions for this point is based on a heat content of 1,020 Btu/scf, a heat input rating of 55 MMBtu/hr for Point 075 and a heat input rating of 18.4 MMBTU/hr each for Points 076 and 077. Point 078: Emissions from the amine unit result from venting of acid gas (still vent overhead) emissions to the thermal oxidizer (flash tank emissions are 100% recycled to the plant inlet). Additionally, emissions result from combustion of supplemental fuel required to combust the acid gas (still vent overhead) emissions at the thermal oxidizer. Actual VOC, HAP and H2S emissions from venting of still vent acid gas shall be calculated based on most recent waste gas sampling and most recent monthly waste gas flow volume. Controlled emissions are based on a thermal oxidizer control efficiency of 99%. SO2 emissions resulting from the control/combustion of H2S emissions in the waste gas are based on mass balance and assuming 99% of the H2S is converted to SO2. Additional combustion emissions (from both supplemental fuel and waste gas) are calculated using the following emission factors and volume of total gas combusted. Total gas combusted is the sum of most recent waste gas flow volume plus most recent supplemental fuel volume plus burner volume. Total actual emissions are then based on the sum of emissions calculated for controlled waste gas plus combustion (including supplemental fuel, burner fuel and waste gas). CAS Pollutant Emission Factors - Uncontrolled lb/MMscf total gas combusted' Source NOx 7.8244 AP -42, Table 1.4-1 CO 6.5725 AP -42, Table 1.4-1 PM10 0.7136 AP -42, Table 1.4-2 PM2.5 0.7136 AP -42, Table 1.4-2 COLORADO Pollution Control Division Page 26 of 31 CAS Pollutant still v ante g.' volume plus supplemental fuel volume plus is ',n Factors ncontrolled s supplemen a gas plus fuel to burner Source VOC2 5.5 AP -42, Table 1.4-2 SO23 0.6 AP -42, Table 1.4-2 2: VOC emissions from combustion (calculated using the emission factor in the table above) must be summed with VOC emissions from the still vent to calculate total actual emissions. 3: SO2 emissions from combustion (calculated using the emission factor in the table above) plus conversion of H2S emissions in the still vent must be summed to calculate actual SOx emissions. Equation for Actual NOx, CO and PM2.5 Emissions Calculations: Actual emissions ( lb ) = Emission Factor ( lb ) x [Still Vent Waste Gas (MMscf) + month MMscj month) Supplemental Fuel (month) + Burner Fuel (month) *Still Vent Waste Gas and Supplemental Fuel are based on actual measured monthly flow volumes. Equation for Actual VOC Emissions Calculations: lb _ )VOCTotal (month) = VOCWaste Gas + VOC Combustion scf VOCWaste Gas = VOC concentration (wt %) - 100 x Still Vent Waste Gas ( ) l l month x Gas Molecular Weight (ldmol) 379 (lbmol) x (1 — 99% control) *VOC concentration and Gas Molecular Weight are based on actual monthly sampled values of the amine unit still vent waste gas stream. *Still Vent Waste Gas is the actual measured monthly flow volume of the amine unit still vent. VOC Combustion = Emission Factor (Mlb \ Mscf) X [Supplemental Fuel (month/ + Burner Fuel (MMscj) month *Supplemental Fuel is based on actual measured monthly flow volume. Equation for Actual HAP Emissions Calculations: HAP (lb l_ scf month) = HAP concentration (wt %) - 100 x Still Vent Waste Gas (month) x Gas Molecular Weight (lbmol) . 379 (lbm l) x (1 — 99% control) *HAP concentration and Gas Molecular Weight are based on actual monthly sampled values of the amine unit still vent waste gas stream. *Still Vent Waste Gas is the actual measured monthly flow volume. _ COLORADO utiort Control Division Page 27 of 31 scf H2Swaste Gas = H2S concentration (mol %) - 100 x Still Vent Waste Gas ) month lb H2S scf l x 34.08 (lbmol H2S)) 379 (lbmol) x (1 — 99% control) *H2S concentration is based on actual monthly sampled values of the amine unit still vent waste gas stream. *Still Vent Waste Gas is the actual measured monthly flow volume. lb (H2SFuel = Emission Factor (MMscf) x [Supplemental Fuel month) MMsc f + Burner Fuel (month) *Supplemental Fuel is based on actual measured monthly flow volume. Equation for Actual SOx Emissions Calculations: lb SOXTotal (month) SOXwaste Gas + SOXCombustion SOXwaste Gas = H2Swaste Gas ± 0.01 x 64.05 lb S02 ± 34.08 lb H2S SOXcombustlon = Emission Factor (MMscf) X [Supplemental Fuel () + lb month MMscf Burner Fuel (month) *Supplemental Fuel is based on actual measured monthly flow volume. Point 079: CAS Pollutant Emission Factors - Uncontrolled lb/MMscf Total Gas Combusted Emission Factors -Controlled lb/MMscf Source NOx 87.473 87.473 AP -42, Table 13.5-1 CO 398.77 398.77 AP -42, Table 13.5-1 VOC 2,251.1 45.023 Controlled EF is AP- 42 THC Emission Factor * 25% VOC PM2.5/PM10 6.0 6.0 AP -42, Table 1.4-2 71432 Benzene 6.5035 0.1301 Mass Balance 108883 Toluene 51.048 1.0210 Mass Balance 100414 Ethylbenzene 13.341 0.2668 Mass Balance 1330207 Xylenes 65.566 1.3113 Mass Balance 110543 n -Hexane 15.036 0.3007 Mass Balance Total gas combusted equals process gas volume plus purge gas volume (process gas volume and purge gas volume are metered) plus fuel volume to flare pilot. Flare combustion efficiency is 98%. Point 080: Equipment Type Service Gas I Gas I Heavy Oil I Light Oil I Water/Oil COLORADO Air Pollution Control Division Page 28 of 31 Inl 1 anges Open -Ended Lines Pump Seals 17 6 C H vy Oit Condensate Water/Oil ded in ensate t oil 4,342 Valves 653 1,211 468 231 Other* 35 32 9 VOC Content (wt%) Benzene (wt%) Toluene (wt%) Ethylbenzene (wt%) Xylenes (wt%) n -hexane (wt%) 22% 100% 100% 100% 100% 0.02% 1.5% 1.5% 0.03% 3.0% 3.0% 0% 0.5% 1.5% 0.5% 0.01% 1.5% 0.2% 7.5% 7.5% Equipment Type Service Light Oil Light Oil Light Oil C3+ Liquid NGL Methanol Connectors 1,458 321 92 Flanges 317 --- --- Open-Ended Lines --- --- --- Pump Seals 8 --- 3 Valves 1,038 114 29 Other* 17 5 2 VOC Content (wt%) 100% 100% 100% Benzene (wt%) --- 0.2% --- Toluene (wt%) --- 0.01% --- Ethylbenzene (wt%) --- 0.01% --- Xylenes (wt%) --- 0.3% --- n-hexane (wt%) --- 2.0% --- *Other equipment type includes compressors, pressure relief valves, relief valves, diaphragms, drains, dump arms, hatches, instrument meters, polish rods and vents TOC Emission Factors (kg/hr-component): Component Gas Service Heavy Oil Light Oil Water/Oil Service Connectors 2.0E-04 7.5E-06 2.1E-04 1.1E-04 Flanges 3.9E-04 3.9E-07 1.1E-04 2.9E-06 Open-ended Lines 2.0E-03 1.4E-04 1.4E-03 2.5E-04 Pump Seals 2.4E-03 NA 1.3E-02 2.4E-05 Valves 4.5E-03 8.4E-06 2.5E-03 9.8E-05 Other 8.8E-03 3.2E-05 7.5E-03 1.4E-02 Source: EPA -453/R95-017 COLORADO Air Pollution Control l Division LV.≥aatt? *nt & Putltr. *s 2C?3 b E:�tdiroF':5e �+t Page 29 of 31 e demonstrated by using the TOC emission component counts, multiplied by the VOC analyses. 6) I nce • - _ : -11 er z.'r Pollu mission Notice (APEN) associated with this permit is valid for a term of five years from the date it was received by the Division. A revised APEN shall be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit. For any questions regarding a specific expiration date call the Division at (303)-692- 3150. 7) Point 078: This amine unit is subject to 40 CFR Part 60 Subpart 0000a, Standards of Performance for Crude Oil and Natural Gas Production, Transmission and Distribution for which Construction, Modification, or Reconstruction Commenced after September 18, 2015 (See June 3, 2016 Federal Register posting - effective August 2, 2016.) This rule has not yet been incorporated into Colorado Air Quality Control Commission's Regulation No. 6. A copy of the complete subpart is available at the Office of the Federal Register website at: https: / /www.federalregister.gov/documents/2016/06/03/2016-11971 toil -and -natural -gas - sector -emission -standards-for-new-reconstructed-and-modified-sources. This unit is subject to requirements including, but not limited to, the following: • $60.5365a - Applicability and Designation of Affected Facilities o $60.5365a(g)(3) - Facilities that have a design capacity less than 2 long tons per day (LT/D) of hydrogen sulfide (H2S) in the acid gas (expressed as sulfur) are required to comply with recordkeeping and reporting requirements specified in $60.5423a(c) but are not required to comply with §§60.5405a through 60.5407a and §§60.5410a(g) and 60.5415a(g). • 56O.5423a - Record keeping and reporting Requirements o $60.5423a(c) - To certify that a facility is exempt from the control requirements of these standards, for each facility with a design capacity less that 2 LT/D of H2 S in the acid gas (expressed as sulfur) you must keep, for the life of the facility, an analysis demonstrating that the facility's design capacity is less than 2 LT/D of H2 S expressed as sulfur. 8) Point 080: This source is subject to 40 CFR, Part 60, Subpart 0000a —Standards of Performance for Crude Oil and Natural Gas Facilities for which Construction, Modification or Reconstruction Commenced After September 18, 2015 (See June 3, 2016 Federal Register posting - effective August 02, 2016). This rule has not yet been incorporated into Colorado Air Quality Control Commission's Regulation No. 6. A copy of the complete subpart is available on the EPA website at: https://www.gpo.gov/fdsys/pka/FR-2016-06-03/pdf 2016-11971.pdf 9) This facility is classified as follows: Applicable Requirement Status Operating Permit Major Source of NOX, VOC, CO, and HAP PSD Major Source of CO NANSR Major Source of NOX and VOC MACT ZZZZ Major Source Requirements Apply MACT HH Major Source Requirements Apply COLORADO u Pollution Control Division Page 30 of 31 PS Dc A '. li ..le PS O' 4Oa "' =optic 10) Full text of the Title 40, Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ Part 60: Standards of Performance for New Stationary Sources NSPS 60.1 -End Subpart A - Subpart KKKK NSPS Part 60, Appendixes Appendix A - Appendix I Part 63: National Emission Standards for Hazardous Air Pollutants for Source Categories MACT 63.1-63.599 Subpart A - Subpart Z MACT 63.600-63.1199 Subpart AA - Subpart DDD MACT 63.1200-63.1439 Subpart EEE - Subpart PPP MACT 63.1440-63.6175 Subpart QQQ - Subpart YYYY MACT 63.6580-63.8830 Subpart ZZZZ - Subpart MMMMM MACT 63.8980 -End Subpart NNNNN - Subpart XXXXXX COLORADO Air Pollution Control Division £"4R' Page 31 of 31 (242_,ziLl v edt lact Boiler APEN - Form APCD-220 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for boilers, hot oil heaters, process heaters, and similar equipment. If your emission unit does not fall into one of these categories, there may be a more specific APEN for your source (e.g. paint booths, mining operations, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.Rov/cdphe/apcd. Do not complete this form for the following source categories: Heaters or boilers with a design capacity less than or equal to 5 MMBtu/hour that are fueled solely by natural gas or liquid petroleum gas (LPG). Heaters or boilers with a design capacity less than or equal to 10 MMBtu/hour used solely for heating buildings for personal comfort that is fueled solely by natural gas or liquid petroleum gas (LPG). More information can be found in the APEN exempt/permit exempt checklist: https: / /www.colorado. Roy/ pacific /cdphe / apen-or-ai r- permit -exemptions. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: IA)E. I D5 AIRS ID Number: 123 /0057 / 61-5 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name': Kerr McGee Gathering LLC Site Name: Lancaster 3 Plant Site Location: 16116 WCR 22, Ft. Lupton, CO Mailing Address: (Include Zip Code) PO Box 173779 Denver, CO 80217 E -Mail Address2: jillian.yamartino@anadarko.com Site Location County: Weld NAICS or SIC Code: 1321 Permit Contact: Jillian Yamartino Phone Number: 720-929-4374 'Please use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 'Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Permit Number: AIRS ID Number: 123 /0057 / 61-5 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2- Requested Action ✓❑ NEW permit OR newly -reported emission source -OR- ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment ❑ Change company name O Change permit limit ❑ Transfer of ownership3 -OR- ❑ APEN submittal for update only (Please note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) ❑ APEN submittal for permit exempt/grandfathered source Additional Info Et Notes: amine regeneration heater ❑ Add point to existing permit ❑ Other (describe below) 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Boiler Information General description of equipment and purpose: amine regeneration Manufacturer: TBD Model No.: TBD Company equipment Identification No. (optional): H-80100 For existing sources, operation began on: Serial No.: For new, modified, or reconstructed sources, the projected start-up date is: 12/1/2019 ❑✓ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: hours/day Seasonal use percentage: Dec -Feb: 25 Mar -May: 25 days/week weeks/year June -Aug: 25 Sept -Nov: 25 Are you reporting multiple identical boilers on this APEN? ❑Yes ❑✓ No If yes, please describe how the fuel usage will be measured for each boiler (i.e., one meter for all boilers or separate meters for each unit): Form APCD-220 - Boiler APEN - Revision 7/2016 ORADO 2 C0Lnom. Permit Number: AIRS ID Number: 123 /0057 / [G ₹5 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Stack Information Geographical Coordinates Latitude/Longitude or UTM) TBD era optor taclD SSkNQ Discharge Heigh: Above Ground Level (Feet) L �� g Flaw Rate��leloctty:; ( cFM) '€ t/sec H-80100 Indicate the direction of the stack outlet: (check one) ❑ Upward ❑ Horizontal ❑ Downward ❑ Other (describe): Indicate the stack opening and size: (check one) ❑ Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width (inches): ❑ Other (describe): ❑ Upward with obstructing raincap Interior stack depth (inches): Section 5 - Fuel Consumption Information Design Input Rate (MMBTUIhr) Actual Annual Fuel Use. (Specify Units) Requested Annual Permit Limit (Specify Units) 55 472.4 MMscf/year From what year is the actual annua fuel use data? Fuel consumption values entered above are for: E Each Boiler ❑ All Boilers ❑ N/A Indicate the type(s) of fuel used6: ❑ Pipeline Natural Gas (assumed fuel heating value of 1,020 BTU/SCF) ❑ Field Natural Gas Heating value: BTU/SCF ❑ Ultra Low Sulfur Diesel (assumed fuel heating value of 138,000 BTU/gallon) ❑ Propane (assumed fuel heating value of 2,300 BTU/SCF) ❑ Coal Heating value: BTU/lb Ash Content: Sulfur Content: ❑ Other (describe): Heating value (give units): "If you are reporting multiple identical boilers on one APEN, be sure to clarify if the values in this section are on an individual boiler basis, or if the values represent total fuel usage for multiple boilers. 5Requested values will become permit limitations. Requested limit(s) should consider future process growth. 61f fuel heating value is different than the listed assumed value, please provide this informaticri in the "Other" field. LORADO Form APCD-220 - Boiler APEN - Revision 7/2016 3 TSP (PM) Permit Number: AIRS ID Number: 123 /0057 / O 5 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6- Criteria Pollutant Emissions Information Attach all emission calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? fYes El No If yes, please describe the control equipment AND state the overall control efficiency (% reduction): Control Equipment Description Overall Control Efficiency re action in emissions) PM10 PM2.5 SOX NOX .low-Nex-d' grid' CO VOC Other: From what year is the following reported actual annual emissions data? Use the following tables to report the criteria pollutant emissions from source: (Use the data reported in Section 5 to calculate these emissions.) PrimarylFuel Type (natural; gas,, #2 diesel, ltc.) . TSP (PM) C1-111 5/3 ill 'j-* ear Uncontrolled Emission Factor (Specify Units) Emission Factor Source (AP -42, Mfg. etc) Uncontrolled (Tons/year) Controlled' (Tons/year) equested Annual Perini fission Limits Uncontrolled, (Tons/year) Controlled (Tons/year) natural gas PM10 7.6 Ib/MMscf AP -42 1.79 PM2.5 7.6 Ib/MMscf AP -42 x-61— i SOX 0.6 Ib/MMscf AP -42 de. min. NOX 0.04 Ib/MMbtu manuf. 9.64 CO 0.04 Ib/MMbtu manuf. 9.64 VOC 0.019 Ib/MMbtu manuf. 4.58 Other: 7 5 Requested values will become permit limitations. Requested limit(s) should consider future process growth. ,�1 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. P -4P -2--r /,II Form APCD-220 - Boiler APEN - Revision 7/2016 41 COLOR*OO Permit Number: AIRS ID Number: 123 /0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] O Check this box if the boiler did not combust a secondary fuel during this reporting period and skip to Section 7. If multiple fuels were fired during this reporting period, complete this secondary fuel emissions table and the total criteria emissions table below: Secondary Fuel Type (#2 diesel, waste oif,; etc.) TSP (PM) Uncontrolled Emission • Factor (Specify Units) • Emission Factor Source (AP -42, Mfg. etc) ual Annual Emission Uncontrolled " (Tons/year) " " Uncontrolled (Tons/year) Controlled' (Tons/year) Controlled (Tons/year) PM 10 PM2.5 SO. NO. CO VOC Other: If multiple fuels were fired during this reporting period, use the following table to report the TOTAL criteria pollutant emissions from the source. Values listed below should be the sum of the reported emissions from the primary and secondary fuels' emissions tables in this Section 6: TSP (PM) Uncontrolled (Tons/year) Controlled' (Tons/year) Uncontrolled (Tons/year) Controlled (Tons/year) PM10 PM2.5 SO. NO. CO VOC Other: 5 Requested values will become permit Limitations. Requested limit(s) should consider future process growth. 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. COLoiSs�. Form APCD-220 - Boiler APEN - Revision 7/2016 5I Permit Number: AIRS ID Number: 123 /0057 / C):7-6 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 - Non -Criteria Pollutant Emissions Information Does the emissions source have any uncontrolled actual emissions of non -criteria pollutants (e.g. HAP- hazardous air pollutant) equal to or greater than 250 lbs/year? Yes Q✓ No If yes, use the following table to report the non -criteria pollutant (HAP) emissions from source: CAS Number Chemical Name Overall Control . Efficiency Uncontrolled Emission — Factor (specify units) ! Emission Factor Source ". - (AP -42 Mfg etc) Uncontrolled Actual Emissions (Ms/year) Controlled Actual Emissions'.: (lbslyear) 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, eave blank. Section 8 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yamartino ' Date: 2018.01.29 11:00:49 -07'00' 1/29/2018 Signature of Legally Authorized Person (not a vendor or consultant) Date Jillian Yamartino HSE Representative Name (please print) Title Check the appropriate box if you want: 0✓ Copy of the Preliminary Analysis conducted by the Division �✓ Draft permit prior to public notice 0✓ Draft of the permit prior to issuance (Checking any of these boxes may result in an increased fee and/or processing time) This notice is valid for five (5) years unless a significant change is made, such as an increased production, new equipment, change in fuel type, etc. A revised APEN shall be filed no less than 30 days prior to the expiration date of this APEN form. Send this form along with $152.90 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Telephone: (303) 692-3150 For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https: //www.colorado.gov/cdphe/apcd Form APCD-220 - Boiler APEN - Revision 7/2016 6 I e 4O LOS Al «rte. ice' 'ad Boiler APEN - Form APCD-220 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You maybe charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for boilers, hot oil heaters, process heaters, and similar equipment. If your emission unit does not fall into one of these categories, there may be a more specific APEN for your source (e.g. paint booths, mining operations, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.Rov/cdphe/apcd. Do not complete this form for the following source categories: - Heaters or boilers with a design capacity less than or equal to 5 MMBtu/hour that are fueled solely by natural gas or liquid petroleum gas (LPG). Heaters or boilers with a design capacity less than or equal to 10 MMBtu/hour used solely for heating buildings for personal comfort that is fueled solely by natural gas or liquid petroleum gas (LPG). More information can be found in the APEN exempt/permit exempt checklist: https: / /www.colorado. gov/pacific/cdphe /apen-or-air-permit-exemptions. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: ITk)E.IG59 AIRS ID Number: 123 /0057 / O1-6, [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name': Kerr McGee Gathering LLC Site Name: Lancaster 3 Plant Site Location: 16116 WCR 22, Ft. Lupton, CO Mailing Address: PO Box 173779 (Include Zip Code) Denver, CO 80217 E -Mail Address2: jillian.yamartino@anadarko.com Site Location County: Weld NAICS or SIC Code: 1321 Permit Contact: Jillian Yamartino Phone Number: 720-929-4374 'Please use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 'Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Permit Number: AIRS ID Number: 123 /0057 /, [Leave blank unless APCD has already assigned a permit it and AIRS ID] Section 2- Requested Action ❑ NEW permit OR newly -reported emission source -OR- ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment ❑ Change permit limit ❑ Change company name ❑ Transfer of ownership3 OR - ❑ Add point to existing permit ❑ Other (describe below) ❑ APEN submittal for update only (Please note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) ❑ APEN submittal for permit exempt/grandfathered source Additional Info Et Notes: molecular sieve regeneration heater 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Boiler Information General description of equipment and purpose: molecular sieve regeneration Manufacturer: TBD Model No.: TBD Company equipment Identification No. (optional): H-31711 For existing sources, operation began on: Serial No.: For new, modified, or reconstructed sources, the projected start-up date is: 12/1/2019 El Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: 19.9 hours/day 7 days/week 52 Seasonal use percentage: Dec -Feb: 25 Mar -May: 25 weeks/year June -Aug: 25 Sept -Nov: 25 Are you reporting multiple identical boilers on this APEN? ❑Yes ✓❑ No If yes, please describe how the fuel usage will be measured for each boiler (i.e., one meter for all boilers or separate meters for each unit): Form APCD-220 - Boiler APEN - Revision 7/2016 2 LORADO Frcximxr.< Permit Number: AIRS ID Number: 123 /0057 / -i 6 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Stack Information Geographical Coordinates • (Latitude/Longitude or L!TM) TBD Operator . Stack ID No i�x�a e�Ye f-iJL307 g.�ra„�,i" ?....'^.Tel (Fee J.2 iron �),,�`- Flbw Rage (,Pri) �c ty ��t,1seC) �. H-31711 Indicate the direction of the stack outlet: tcheck one) ❑ Downward ❑ Other (describe): ❑✓ Upward ❑ Horizontal Indicate the stack opening and size: (check one) ❑✓ Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width (inches): ❑ Other (describe): ❑ Upward with obstructing raincap Interior stack depth (inches): Section 5 - Fuel Consumption Information Design Input Rate (MMBTU/hr) 18.4 Actual Annual Fuel Use"' (Specify Units) Requested Annual Perini (Specify Units) Limit —130.5 MMscf/year 130, From what year is the actual annual fuel use data? '1'V 1 5/3 E' IT Fuel consumption values entered above are for: ✓❑ Each Boiler ❑ All Boilers ❑ N/A Indicate the type(s) of fuel used6: ❑ Pipeline Natural Gas (assumed fuel heating value of 1,020 BTU/SCF) ❑ Field Natural Gas Heating value: BTU/SCF ❑ Ultra Low Sulfur Diesel (assumed fuel heating value of 138,000 BTU/gallon) ❑ Propane (assumed fuel heating value of 2,300 BTU/SCF) ❑ Coal Heating value: BTU/lb Ash Content: Sulfur Content: ❑ Other (describe): Heating value (give units): 41f you are reporting multiple identical boilers on one APEN, be sure to clarify if the values in this section are on an individual boiler basis, or if the values represent total fuel usage for multiple boilers. '5Requested values will become permit limitations. Requested limit(s) should consider future process growth. 61f fuel heating value is different than the listed assumed value, please provide this information in the "Other" field. Form APCD-220 - Boiler APEN - Revision 7/2016 3 COLORADO wun TSP (PM) Permit Number: AIRS ID Number: 123 /0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6- Criteria Pollutant Emissions Information Attach all emission calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? Q✓ Yes No If yes, please describe the control equipment AND state the overall control efficiency (% reduction): Control Equipment Description Overall Control Efficiency reduction in emissions) PM -10 PM2.5 SOX NOX �Iov�RlOx desigiie- 9°/ - CO VOC Other: From what year is the following reported actual annual emissions data? Use the following tables to report the criteria pollutant emissions from source: (Use the data reported in Section 5 to calculate these emissions.) Primary Fuel Type .: (natural gas, #2 diesel, etc.) natural gas TSP (PM) Uncontrolled Emission Factor {Specify Units) Emission Factor Source {AP -42, Mfg etc); Uncontrolled (Tons/year) Controlled' (Tons/year) Uncontrolled (Tons/year) • Controlled (Tons/year);• ; PM10 7.6 Ib/MMscf AP -42 0.5 PM2.5 7.6 Ib/MMscf AP -42 0.5 SOX 0.6 Ib/MMscf AP -42 de. min. NOX 0.04 Ib/MMBtu manuf. 6.5 �? 2.66 CO 0.04 Ib/MMBtu manuf. 2.66 VOC 0.019 lb/MMBtu manuf. 1.26 Other: ?.:4-3y31 313 ill 5, - 'Requested values will become permit limitations. Requested limit(s) should consider future process growth. 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. l WC"' Form APCD-220 - Boiler APEN - Revision 7/2016 4 OLORAOO Permit Number: AIRS ID Number: 123 /0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] 0✓ Check this box if the boiler did not combust a secondary fuel during this reporting period and skip to Section 7. If multiple fuels were fired during this reporting period, complete this secondary fuel emissions table and the total criteria emissions table below: Secondary Fuel Type (#2 diesel,'." waste "oil, etc.) TSP (PM) Uncontrolled Emission ` Factor„ Specify Units) • Emission Factor Source (AP -42, Mfg. etc) ual:Annual Emission= Uncontrolled (Tons/year) Controlled7" (Tons/year) Uncontrolled (Tons/year) Controlled (Tons/year) PMio PM2.5 SO,, NO,, CO VOC Other: If multiple fuels were fired during this reporting period, use the following table to report the TOTAL criteria pollutant emissions from the source. Values listed below should be the sum of the reported emissions from the primary and secondary fuels' emissions tables in this Section 6: TSP (PM) Uncontrolled (Tons/year) Controlled' (Tons/year) lequested Annual Pe Emission Limit' `J Uncontrolled (Tons/year) • Controlled (Tons/year),-_-_ PM 10 PM2.5 SO,, NOX CO VOC Other: 5 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. L°RAD° Form APCD-220 - Boiler APEN - Revision 7/2016 5 I Permit Number: AIRS ID Number: 123 /0057 / O - [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 - Non -Criteria Pollutant Emissions Information Does the emissions source have any uncontrolled actual emissions of non -criteria pollutants (e.g. HAP- hazardous air pollutant) equal to or greater than 250 lbs/year? Yes 0✓ No If yes, use the following table to report the non -criteria pollutant (HAP) emissions from source: CAS Number Chemical Name Overall Control" ." Efficiency Uncontrolled Emission ' ' Factor sect u ( P fY • nrts) Emission Factor." Source jAP 4Z :Mfs. etc) .. Uncontrolled - Actual Emissions (lips/year) Controlled Actual Emissions' (lbslyear) 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, eave blank. Section 8 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yamartino Dale: 2018.01.29 11:01:33 -0T00' Signature of Legally Authorized Person (not a vendor or consultant) Date Jillian Yamartino HSE Representative Name (please print) Title Check the appropriate box if you want: ✓❑ Copy of the Preliminary Analysis conducted by the Division E✓ Draft permit prior to public notice �✓ Draft of the permit prior to issuance (Checking any of these boxes may result in an increased fee and/or processing time) This notice is valid for five (5) years unless a significant change is made, such as an increased production, new equipment, change in fuel type, etc. A revised APEN shall be filed no less than 30 days prior to the expiration date of this APEN form. Send this form along with $152.90 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Telephone: (303) 692-3150 For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https://www.colorado.Rov/cdphe/apcd Form APCD-220 - Boiler APEN - Revision 7/2016 6 --.COLORADO izec_e., Jzcl i(3`{IaC.) Boiler APEN - Form APCD-220 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for boilers, hot oil heaters, process heaters, and similar equipment. If your emission unit does not fall into one of these categories, there may be a more specific APEN for your source (e.g. paint booths, mining operations, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.Rov/cdphe/apcd. Do not complete this form for the following source categories: - Heaters or boilers with a design capacity less than or equal to 5 MMBtu/hour that are fueled solely by natural gas or liquid petroleum gas (LPG). Heaters or boilers with a design capacity less than or equal to 10 MMBtu/hour used solely for heating buildings for personal comfort that is fueled solely by natural gas or liquid petroleum gas (LPG). More information can be found in the APEN exempt/permit exempt checklist: https: / /www.colorado. gov/pacific/cdphe/apen-or-air-permit-exemptions. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: i b`a9 AIRS ID Number: 123 /0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name': Site Name: Site Location: Kerr McGee Gathering LLC Lancaster 3 Plant Site Location 16116 WCR 22, Ft. Lupton, CO County: Weld Mailing Address: (Include Zip Code) PO Box 173779 Denver, CO 80217 E -Mail Address': Jillian.Yamartino@anadarko.com NAICS or SIC Code: 1321 Permit Contact: Jillian Yamartino Phone Number: 720-929-4374 'Please use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 'Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Permit Number: AIRS ID Number: 123 /0057 / O 4.1. [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2- Requested Action Q NEW permit OR newly -reported emission source -OR- ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment ❑ Change company name ❑ Change permit limit ❑ Transfer of ownership3 - OR ▪ APEN submittal for update only (Please note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - O Add point to existing permit ❑ Other (describe below) ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) ❑ APEN submittal for permit exempt/grandfathered source Additional Info a Notes: molecular sieve regeneration heater 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Boiler Information General description of equipment and purpose: molecular sieve regeneration Manufacturer: TBD Model No.: TBD Company equipment Identification No. (optional): H-32711 For existing sources, operation began on: Serial No.: For new, modified, or reconstructed sources, the projected start-up date is: 12/1/2019 ❑ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: 19.9 hours/day 7 days/week 52 Seasonal use percentage: Dec -Feb: 25 Mar -May: 25 weeks/year June -Aug: 25 Sept -Nov: 25 Are you reporting multiple identical boilers on this APEN? ❑Yes ❑✓ No If yes, please describe how the fuel usage will be measured for each boiler (i.e., one meter for all boilers or separate meters for each unit): Form APCD-220 - Boiler APEN - Revision 7/2016 2 OLORADO Mw� 6 'ae14aarrta: LI Upward ❑ Horizontal Permit Number: AIRS ID Number: 123 /0057 / .� [Leave blank unless APCD has already assigned a permit ft and AIRS ID] Section 4 - Stack Information Geographical Coordinates (LatitudelLongitude or UTM) TBD i Ope alt r ackDo D Scliarge Height Above Ground Lever (Feet) Te ' f �) rovF aL4 ftk�) 1l loch (tfsec H-32711 Indicate the direction of the stack outlet: (check one) ❑ Downward ❑ Other (describe): Indicate the stack opening and size: (check one) 0 Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width 'inches): ❑ Other (describe): ❑ Upward with obstructing raincap Interior stack depth (inches): Section 5 - Fuel Consumption Information Design Input Rate :OMB TLI/hr) Actual Annual Fuel Use4 "` (Specify Units)[ Requested Annual Permit Limit ,;(Specify Units)_ 18.4 MMscf/year r 36. 3 From what year is the actual annual fuel use data? Fuel consumption values entered above are for: Ill Each Boiler ❑ All Boilers ❑ N/A (n-'/ "1''-``S Indicate the type(s) of fuel used': El Pipeline Natural Gas (assumed fuel heating value of 1,020 BTU/SCF) ❑ Field Natural Gas Heating value: BTU/SCF El Ultra Low Sulfur Diesel (assumed fuel heating value of 138,000 BTU/gallon) ❑ Propane 11] Coal El Other (describe): (assumed fuel heating value of 2,300 BTU/SCF) Heating value: 5/ / 3 il BTU/lb Ash Content: Sulfur Content: Heating value (give units): 411 you are reporting multiple identical boilers on one APEN, be sure to clarify if the values in this section are on an individual boiler basis, or if the values represent total fuel usage for multiple boilers. 5Requested values will become permit limitations. Requested limit(s) should consider future process growth. 61f fuel heating value is different than the listed assumed value, please provide this information in the "Other" field. c.O€.ORAOO Form APCD-220 - Boiler APEN - Revision 7/2016 3 I TSP (PM) Permit Number: AIRS ID Number: 123 /0057 /' 1 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6- Criteria Pollutant Emissions Information Attach all emission calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? Q✓ Yes ❑ No If yes, please describe the control equipment AND state the overall control efficiency (% reduction): • Overall Control Efficiency (% reduction in emissions) PMio PM2.5 Sax NO), .ioerc-Pd9�c-design-�- - CO VOC Other: From what year is the following reported actual annual emissions data? Use the following tables to report the criteria pollutant emissions from source: (Use the data reported in Section 5 to calculate these emissions.) (11, '33i/III��'j' Primary Fuel , Type (natural gas, #2 diesel, etc.) TSP (PM) Uncontrolled Emission Factor (Specify Units) Emission Factor Source (AP -42, Mfg. etc) Uncontrolled ,(Tons/year) Controlled. (Tons/year) nested Annual Perm' ssion Limits Uncontrolled (Tons/year) Controlled (Tons/year) 'J natural gas PM 10 7.6 Ib/MMscf AP -42 0.5 PM2.5 7.6 lb/MMscf AP -42 0.5 SOX 0.6 lb/MMscf AP -42 de. min NO), 0.04 lb/MMBtu manuf. G.53 4)- 2.66 CO 0.04 lb/MMBtu manuf. 2.66 VOC 0.019 Ib/MMBtu manuf. 1.26 Other: I -1131 I 5 Requested values will become permit limitations. Requested limit(s) should consider future process growth. I 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Form APCD-220 - Boiler APEN - Revision 7/2016 41 gco oRA15rs 3 - et rnun TSP (PM) Permit Number: AIRS ID Number: 123 /0057 / �a [Leave blank unless APCD has already assigned a permit # and AIRS ID] ❑✓ Check this box if the boiler did not combust a secondary fuel during this reporting period and skip to Section 7. If multiple fuels were fired during this reporting period, complete this secondary fuel emissions table and the total criteria emissions table below: Secondary Fuel Type (#2 diesel, waste 01 1, etc.) TSP (PM) Uncontrolled Emission Factor (Specify u -its) Emission Factor Source (AP -42, Mfg'. etc) Uncontrolled (Tons/year) Controlled (Tons/year) Uncontrolled (Tons/year) Controlled` (Tons/year) PM10 PM2.5 SOX NO5 CO VOC Other: If multiple fuels were fired during this reporting period, use the following table to report the TOTAL criteria pollutant emissions from the source. Values listed below should be the sum of the reported emissions from the primary and secondary fuels' emissions tables in this Section 6: Actual Annual Er'nssro Uncontrolled (Tons/year) Uncontrolled (Tons/year) Controlled' (Tons/year) , Controlled (Tons/year) PM1a PM2.s 5O5 NO5 CO VOC Other: 5 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. tdc0RA€)o Form APCD-220 - Boiler APEN - Revision 7/2016 5 I 3„z Permit Number: AIRS ID Number: 123 /0057 / C) T+ [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 - Non -Criteria Pollutant Emissions Information Does the emissions source have any uncontrolled actual emissions of non -criteria pollutants (e.g. HAP- hazardous air pollutant) equal to or greater than 250 lbs/year? Yes Q No If yes, use the following table to report the non -criteria pollutant (HAP) emissions from source: Overall Control Efficiency Uncontrolled Emission Factor (specify units) Emission Factor Source (AP -42, Mfg. -etc) Uncontrolled Actual Emissions, (lbslyear) • ;ontrolled Actual Emissions' (lbs/year) ,_ 'Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, eave blank. Section 8 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yarnartino Date: 2018.01.29 1 t02:43 -07'00' 1/29/2018 Signature of Legally Authorized Person (not a vendor or consultant) Date Jillian Yamartino HSE Representative Name (please print) Title Check the appropriate box if you want: El Copy of the Preliminary Analysis conducted by the Division 0✓ Draft permit prior to public notice 0 Draft of the permit prior to issuance (Checking any of these boxes may result in an increased fee and/or processing time) This notice is valid for five (5) years unless a significant change is made, such as an increased production, new equipment, change in fuel type, etc. A revised APEN shall be filed no less than 30 days prior to the expiration date of this APEN form. Send this form along with $152.90 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B 1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Telephone: (303) 692-3150 For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https://www.colorado.gov/cdphe/apcd Form APCD-220 - Boiler APEN - Revision 7/2016 6 I R. 2.C c'_1 v-ed ,j,L4.1.31 Amine Sweetening Unit - Form APCD-206 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You maybe charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for Amine Sweetening Units only. If your emission unit does not fall into this category, there may be a more specific APEN for your source. In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.gov/cdphe/apcd. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: i l L)E ll b5C1 AIRS ID Number: 123 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Company equipment Identification: 3A / 0057 / [Provide Facility Equipment ID to identify how this equipment is referenced within your organization] Section 1 - Administrative Information Company Name': Kerr-McGee Gathering LLC Site Name: Lancaster 3 Plant Site Location: 16116 WCR 22, Ft. Lupton, CO Mailing Address: PO Box 173779 (Include Zip Code) Denver, CO 80217 E -Mail Address2: jillian.yamartino@anadarko.com Site Location County: Weld NAICS or SIC Code: 1321 Permit Contact: Jillian Yamartino Phone Number: 720-929-4374 1Please use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 2 Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 1 CQLORbD • neaa�muas+:�+'P�� Permit Number: AIRS ID Number:, 123 I (114/ [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2- Requested Action ❑✓ NEW permit OR newly -reported emission source -OR - ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment ❑ Change company name ❑ Add point to existing permit ❑ Change permit limit ❑ Transfer of ownership3 ❑ Other (describe below) OR- ❑ APEN submittal for update only (Please note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - • Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) Additional Info a Notes: Neal amine unit. 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Information General description of equipment and purpose: amine unit with 2 contactors, one reboiler, and one reboiler heater (reported on separate APEN) Facility equipment Identification: For existing sources, operation began on: For new or reconstructed sources, the projected start-up date is: TO -91700 / / 12 /1 /2019 ❑✓ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: hours/day Will this equipment be operated in any NAAQS nonattainment area Does this facility have a design capacity less than 2 long tons/day of H2S in the acid gas? days/week Yes Yes weeks/year No No Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 COLORADO 1tw iHt-4 Fnvkrt.'�mey� Permit Number: AIRS ID Number: 123 / 0 / On - [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Dehydration Unit Equipment Information Manufacturer: TBD Model : TBD Serial Number: TBD Reboiler Rating: 44.8 Amine Type: Pump Make and Model: ❑ MEA MMBtu/hr Absorber Column Stages: 20 ❑ DEA El TEA stages MDEA El DGA # of pumps: 3 Sweet Gas Throughput4: Design Capacity: 153 MMSCF/day Requested: 55,845 MMSCF/year Actual: MMSCF/year 4 Requested values will become permit limitations. Requested limit(s) should consider future process growth Inlet Gas: Pressure: 1003 psig Temperature: 100 °F Rich Amine Feed: Pressure: Flowrate: 1000 psia Gal/min Temperature: 151 °F Lean Amine Stream: Pressure: 1150 psia Temperature: 123 Flowrate: 600 Gal/min Wt. % amine: 45 Mole loading H2S Mole Loading CO2 °F Sour Gas Input: Pressure: 1000 psia Temperature: 99.8 °F Flowrate: MMSCF/Day NGL Input: Pressure: Flowrate: psia Gal/min Temperature: °F Flash Tank: El No Flash Tank Pressure: 60 psia Temperature: 152 °F Additional Required Information: • Attach a Process Flow Diagram ❑ Attach the simulation model inputs Et emission report ▪ Attach composition reports for the rich amine feed, sour gas feed, NGL feed, Et outlet stream (emissions) ✓❑ Attach the extended gas analysis (including BTEX Et n -Hexane, H2S, CO2, temperature, and pressure) Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 31 ieeLOOAOP «-mac Asett ❑✓ Upward ❑ Horizontal Permit Number: AIRS ID Number: 123 I 0g/ 4, [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 5 - Stack Information eographtcal Coordinates 'Latitude/Longitude or UTM ......., ii e air a ,. ack Il k o tschar �tf� (� h A oT 6 VV: pm'Z"ch'y36 height j4�G rG 4i-Leve � S � .-�ci.4'Yf sr - JIt i ".""° °xi3 i d tcF E£ 1J4t f#t7 c TO -91700 Indicate the direction of the stack outlet: (check one) ❑ Downward ❑ Other (describe): ❑ Upward with obstructing raincap Indicate the stack opening and size: (check one) Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width (inches): Interior stack depth (inches): ❑ Other (describe): ........................................... COLORADO Dep+nmmsmPm.thc %c=Eih USttHSIRpmiM Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 4 Permit Number: AIRS ID Number: 123 I Oa/ O 7 - [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6 - Control Device Information ❑ VRU: Used for control of: Size: Make/Model: Requested Control Efficiency % VRU Downtime or Bypassed ❑ Combustion Device: Used for control of: Still Vent Rating: 27.5 MMBtu/hr Type: Thermal Oxidizer Make/Model: TBD Requested Control Efficiency: 99 % Manufacturer Guaranteed Control Efficiency 99 % Minimum Temperature: 1400 Waste Gas Heat Content 5 Btu/scf Constant Pilot Light: ❑ Yes ❑ No Pilot burner Rating MMBtu/hr ❑ Other: Used for control of: Flash Gas Description: Flash tank overhead returned to the process via Control Efficiency Requested low pressure gathering during normal operation. 0 Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 5 I ORADO rn:itr_uc PM PM Permit Number: AIRS ID Number: 123 I Oai o - 3' [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 -Emissions Inventory Information Attach all emission calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? ® Yes ❑ No If yes, please describe the control equipment AND state the overall control efficiency (% reduction): verall Requested Control, Efficielncy (%feduction in;emrssions) SOX H2S NOX VOC Thermal Oxidizer 99% CO HAPs Thermal Oxidizer 99% Other: From what year is the following reported actual annual emissions data:? Use the following table to report the criteria pollutant emissions from source: (Use the data reported in Sections 4 and 6 to calculate these emissions.) nteria Pollutan missions Invents ncontrolled m1ss�on Factor; Ib/MMbtu Emission F actor ,,, ourc (AP 42 tfig.'et Uncontrolled (Tons/year} _: ontrolled5 (Tons!year) Requested Annual Permit Emis`sion;'Limit(s)4 a'' , ncontrolled (Tons/year) Controlled (Tons/year)' 0.01 120% x AP -42 1.1 Sox 0.118 lb/MMbtu AP -42 + Mass Bal. 24.9 H2S 0.063 lb/MMbtu Mass Balance 13.2 0.13 NOX 0.098 Ib/MMbtu AP -42 11.8 VOC 1.671 lb/MMbtu sim.x175 % +AP42 201.2 2.7 CO 0.082 Ib/MMbtu AP -42 9.9 4 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 5Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 6 eoLOSAoo l veu-04n.b.inw;rea:mmi Benzene 71432 Permit Number: AIRS ID Number: 123 /OW O [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 (continued) ena Rej orta ncontrolled `nission ctor [e Pollutant Emissions Invento lb/MMbtu AP-42+Mass bal. ual,Annual Emissio Toluene 108883 0.099 Ib/MMbtu AP-42+Mass bal. Ethylbenzene 100414 lb/MMbtu AP-42+Mass bal. Xylenes 1330207 lb/MMbtu AP-42+Mass bal. n -Hexane 110543 Ib/MMbtu AP-42+Mass bal. 2,2,4- Trimethylpentane 540841 Other: 5Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Section 8 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yamartino Date: 2018.01.29 11:03:09 -07'00' 1/29/2018 Signature of Legally Authorized Person (not a vendor or consultant) Jillian Yamartino Date HSE Representative Name (please print) Title Check the appropriate box to request a copy of the: ❑✓ Draft permit prior to issuance ❑r Draft permit prior to public notice (Checking any of these boxes may result in an increased fee and/or processing time) Send this form along with $152.90 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment Telephone: (303) 692-3150 For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https://www.colorado.gov/cdphe/apcd !c OL.c RADDO Form APCD-206 - Amine Sweetening Unit APEN - Revision 04/2017 7I General APEN - Form APCD-200 Air Pollutant Emission Notice (APEN) and Application for Construction Permit Alt sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. There may be a more specific APEN for your source (e.g. paint booths, mining operations, engines, etc.). A list of specialty APENs is available on the Air Pollution Control Division (APCD) website at: www. colorado.Qov/cdphe/apcd. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: toe) uffi AIRS ID Number: 123 / 0057 / ri [Leave blank unless APCD has already assigned a permit If and AIRS ID] Section 1 - Administrative Information Company Name': Site Name: Kerr McGee Gathering Lancaster 3 Gas Plant Site Location: 16116 WCR 22, Ft. Lupton, CO Mailing Address: PO Code) (Include ZipBox 173779 Portable Source Home Base: Denver, CO 80217 Site Location Weld County: NAICS or SIC Code: 1321 Permit Contact: Jillian Yamartino Phone Number: 720-929-4374 E -Mail Address2: jillian.yamartino@anadarko.com Use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 2 Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Form APCD-200 - General APEN - Revision 1/2017 1 I to .ORADO bscuten=rof FCS4s - %.* FNaafranm+r< Permit Number: AIRS ID Number: 123 /0057 / , [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2- Requested Action ❑✓ NEW permit OR newly -reported emission source (check one below) ❑✓ STATIONARY source ❑ PORTABLE source -OR - ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment D Change company name ❑ Add point to existing permit ❑ Change permit limit ❑ Transfer of ownership3 ❑ Other (describe below) -OR- ❑ APEN submittal for update only (Blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) ❑ APEN submittal for permit exempt/grandfathered source Additional Info £t Notes: Air -assisted process flare 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Information General description of equipment and purpose: Air -assisted process flare Manufacturer: TDB Model No.: TBD Serial No.: TBD Company equipment Identification No. (optional): FL -90100 For existing sources, operation began on: For new or reconstructed sources, the projected start-up date is: 12/1/2019 ❑✓ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: hours/day Seasonal use percentage: Dec -Feb: 25 Mar -May: 25 days/week weeks/year Jun -Aug: 25 Sep -Nov: 25 COLO•RAbt3 2 I egatnv cY tu5fic VVV Nub 6?Y-�mn:!wt Form APCD-200 - General APEN - Revision 1/2017 Permit Number: AIRS ID Number: 123 / 0057/ G,- fei [Leave blank unless APCD has already assigned a permit 11 and AIRS ID] • Section 4 - Processing/Manufacturing Information r* Material Use O Check box if this information is not applicable to source or process From what year is the actual annual amount? Design Process total combusted gas 85 MMscf/yr nested Annu Z eery Y,n.l:. L: 'ermit i_fmt pecify Uni '-8& M M scf/yr 93'4".1— Fti/) 5/3 r/! p3.2 -r 4 Requested values will become permit limitations. Requested limit(s) should consider future process growth. Section 5 - Stack Information eographical Coordinates= Latitude/Longitude or UTM) ❑ Check box if the following information is not applicable to the source because emissions will not be emitted from a stack. If this is the case, the rest of this section may remain blank. �Operator� Discharge (eight nu Le AbGrnd ve ave ge Temp �� �Q I )auk Rate F Ue t t� sec FL -90100 -110 feet 60.18 compl. Indicate the direction of the stack outlet: (check one) ❑✓ Upward ❑ Horizontal ❑ Downward ❑ Other (describe): Indicate the stack opening and size: (check one) ❑✓ Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width (inches): ❑ Other (describe): ❑ Upward with obstructing raincap Interior stack depth (inches): COLORADO Form APCD-200 - General APEN - Revision 1/2017 3 I 'Apssrmc•Lti]xblic ner.�.asxacrsmee�< TSP (PM) Permit Number: AIRS ID Number: 123 /0057/ r; f el [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6 - Combustion Equipment a Fuel Consumption Information ❑ Check box if this information is not applicable to the source (e.g. there is no fuel -burning equipment associated with this emission source) Design Input Rate (MMBTUIhr) Actual Annual Fuel Use (Spec y Units) Requested Annual Permit Limit (Specify up,t4 12.5 85 MMscf/yr From what year is the actual annual fuel use data? Indicate the type of fuel used5: El Pipeline Natural Gas (assumed fuel heating value of 1,020 BTU/SCF) ❑ Field Natural Gas Heating value: BTU/SCF ❑ Ultra Low Sulfur Diesel (assumed fuel heating value of 138,000 BTU/gallon) ❑ Propane (assumed fuel heating value of 2,300 BTU/SCF) ❑ Coal Heating value: BTU/lb Ash Content: Sulfur Content: ❑ Other (describe): Heating value (give units): a Requested values will become permit limitations. Requested limit(s) should consider future process growth. 5 If fuel heating value is different than the listed assumed value, provide this information in the "Other" field. Section 7 - Criteria Pollutant Emissions Information Attach all emission calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? ❑✓ Yes ❑ No If yes, describe the control equipment AND state the overall control efficiency (% reduction): erall Control'Efficien reduction in emissions • PM10 PM2.5 SOX NOX CO VOC combustion 98% Other: Form APCD-200 - General APEN - Revision 1/2017 41 .O1O RA OO ,p�srr.,c�crena4it Benzene 98% Permit Number: AIRS ID Number: 123 /0057 / O3_14 [Leave blank unless APCD has already assigned a permit # and AIRS ID) Section 7 (continued) From what year is the following reported actual annual emissions data? Use the following table to report the criteria pollutant emissions from source: (Use the data reported in Sections 4 and 6 to calculate these emissions.) TSP (PM) Uncontroll (Tons/year, Controlled (Tonslyear) ncontrolie Tons/year) 0 PM10 0 AP -42 PM2.5 0 AP -42 0 Sox 1.6E-3 lb/hr m, balan @ 100% H2s conver. de. min. NOx 0.068 Ib/MMbtu AP -42 @ 1300BTU/scf 3.8 CO 31 Jb/M Mbtu AP -42 @ 1300BTU/scf 20.2' voc 21.9 lb/hr AP -42 & mass balance 97.6 2.0 Other: a Requested values will become permit limitations. Requested limit(s) should consider future process growth. 6 Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Section 8 - Non -Criteria Pollutant Emissions Information Does the emissions source have any uncontrolled actual emissions of non -criteria pollutants (e.g. HAP- hazardous air pollutant) emissions equal to or greater than 250 lbs/year? If yes, use the following table to report the non -criteria pollutant (HAP) emissions Incontrolled Emission Fa. specify units) ❑r Yes ❑ No from source: mass balance 564 11.3 0.06 lb/hr Toluene 98% 0.51 lb/hr mass balance 4427 88.5 Ethylbenzene 98% . 0.13 lb/hr mass balance 1157 23.1 Xylenes 98% 0.53 lb/hr mass balance 5686 93.7 n -Hexane 98% 0.16 lb/hr mass balance 1304 28.6 6 Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. O Form APCD-200 - General APEN - Revision 1/2017 5I Leputmrra3Po•, H+:: , 0.?, rcam Permit Number: AIRS ID Number: 123 /0057 / Oc� [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 9 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yamartino Date: 2018.01.29 11:52:44 -07'00' 1/29/2018 Signature of Legally Authorized Person (not a vendor or consultant) Date Jillian Yamartino HSE Representative Name (print) Title Check the appropriate box to request a copy of the: E Draft permit prior to issuance ❑✓ Draft permit prior to public notice (Checking any of these boxes may result in an increased fee and/or processing time) This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Send this form along with $152.90 to: For more information or assistance call: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B 1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment Telephone: (303) 692-3150 Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https: //www.colorado.gov/cdphe/apcd .............. Form APCD-200 - General APEN - Revision 1/2017 Tr:GOLORA,DO v'e<1 (Ptilge)i Fugitive Component Leak Emissions APEN - Form APCD-203 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for fugitive component leak emissions. If your emission source does not fall into this category, there may be a different specialty APEN available for your operation (e.g. natural gas venting, condensate tanks, paint booths, etc.). In addition, the General APEN (Form APCD- 200) is available if the specialty APEN options do not meet your reporting needs. A list of specialty APENs is available on the Air Pollution Control Division (APCD) website at www.colorado.gov/cdphe/apcd. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: AIRS ID Number: 123 / 0057 / 0 sO [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name: Site Name: Kerr-McGee Gathering LLC Lancaster 3 Plant Site Location: 16116 WCR 22, Ft. Lupton, CO Mailing Address: PO Box 173779 (Include Zip Code) Denver, CO 80217 Permit Contact: Jillian Yamartino E -Mail Address2: jillian.yamartino@anadarko.com Site Location Weld County: NAICS or SIC Code: 1321 Phone Number: 720-929-4374 Use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 2 Permits, exemption letters, and any processing invoices will be issued by APCD via e-mail to the address provided. Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 Agr1.O Apo nA 1I iHr-llk b₹+Wter.DepartasectecIPziddc mr Permit Number: AIRS ID Number: 123 / 0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2- Requested Action ❑✓ NEW permit OR newly -reported emission source (check one below) -OR - ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change process or equipment ❑ Change company name ❑ Add point to existing permit ❑ Change permit limit ❑ Transfer of ownership3 ❑ Other (describe below) -OR - ❑ APEN submittal for update only (Blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - El APEN submittal for permit exempt/grandfathered source ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) Additional Info a Notes: Fugitive emissions. 3 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Information For existing sources, operation began on: For new or reconstructed sources, the projected start-up date is: 12/1/2019 O Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source hours/day days/week Operation: Facility Type: 0 Well Production Facility4 ❑ Natural Gas Compressor Station4 ❑✓ Natural Gas Processing Plant4 0 Other (describe): weeks/year 4 When selecting the facility type, refer to definitions in Colorado Regulation No. 7, Section XVII. Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 ta�o�nao 2 nom,a e Noann Sttwirae ,ra Permit Number: AIRS ID Number: 123 / 0057 / OSt% [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Regulatory Information What is the date that the equipment commenced construction? Will this equipment be operated in any NAAQS nonattainment area?5 El Yes ❑ No Will this equipment be located at a stationary source that is considered a Yes ❑ No Major Source of Hazardous Air Pollutant (HAP) emissions? Are there wet seat centrifugal compressors or reciprocating compressors ❑ Yes 0 No located at this facility? Is this equipment subject to 40 CFR Part 60, Subpart KKK? ❑ Yes O No Is this equipment subject to 40 CFR Part 60, Subpart OOOO? ❑ Yes ❑✓ No Is this equipment subject to 40 CFR Part 60, Subpart OOOOa? ✓❑ Yes ❑ No Is this equipment subject to 40 CFR Part 63, Subpart HH? 0 Yes ❑ No Is this equipment subject to Colorado Regulation No. 7, Section XII.G?❑ Yes ❑ No Is this equipment subject to Colorado Regulation No. 7, Section XVII.F? ❑ Yes No Is this equipment subject to Colorado Regulation No. 7, Section XVII.B.3? ❑ Yes ❑� No 5 See http://www.colorado.gov/cdphe/state-implementation-plans-sips for which areas are designated as attainment/non- attainment. Section 5 - Stream Constituents ❑ The required representative gas and liquid extended analysis (including BTEX) to support the data below has been attached to this APEN form. Use the following table to report the VOC and HAP weight % content of each applicable stream. tream Gas 22,100 enzene oluene • wt %) :.. fthylbenzene ylene ;wt %)_.. L)• .7 Heavy Oil (or Heavy Liquid) 100 Light Oil (or Light Liquid) 100 3 exane 4 me nthylpentane o. 1518. ' .5 /.5 Water/Oil Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 i✓ 131�r1�' fcler '1a GOLOR ADO 3 I 4.1=0,0,4 Permit Number: AIRS ID Number: 123 / 0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6 - Geographical Information eographical Coordinate Latitude/Longitude or UT' TBD Attach a topographic site map showing location Section 7 - Leak Detection and Repair (LDAR) and Control Information Check the appropriate boxes to identify the LDAR program conducted at this site: ❑ LDAR per 40 CFR Part 60, Subpart KKK ❑ Monthly Monitoring - Control: 88% gas valve, 76% light liquid valve, 68% light liquid pump ❑ Quarterly Monitoring - Control: 70% gas valve, 61% light liquid valve, 45% light liquid pump El LDAR per 40 CFR Part 60, Subpart OOOO/OOOOa ✓❑ Monthly Monitoring - Control: 96% gas valve, 95% light liquid valve, 86% light liquid pump, 81% connectors ❑ LDAR per Colorado Regulation No. 7, Section XVII.F ❑ Other6: ❑ No LDAR Program 6 Attach other supplemental plan to APEN form if needed. Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 4 _.._. _........ . COLORADO nrp.rsmsae.ox ramie 14..11 fttimrrsmeM Permit Number: AIRS ID Number: 123 / 0057 / cj> [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 8 - Emission Factor Information Select which emission factors were used to estimate emissions below. If none apply, use the table below to identify the emission factors used to estimate emissions. Include the units related to the emission factor. E Table 2-4 was used to estimate emissions7. ❑ Table 2-8 (< 10,000ppmv) was used to estimate emissions7. Use the following table to report the component count used to calculate emissions. The component counts listed in the following table are representative of: Q Estimated Component Count ❑ Actual Component Count conducted on the following date: 1,864 67 Counts 11,806 908 Emission Factor 2.0E-04 3.9E-04 4.5E-03 8.8E-03 Units kg/hr/source kg/hr/source kg/hr/source kg/hr/source 0,4-0Liquid Counts 3,953 - (O5 17 468 9 Emission Factor 3.20E-05 8.40E-06 3.20E-05 Units kg/hr/source kg/hr/source kg/hr/source Light Oil (or Light Liqui Counts 2,260 311 L 11 1,412 24 Emission Factor 7.50E-03 1.10E-04 1.30E-02 2.50E-03 7.50E-03 Units kg/hr/source kg/hr/source kg/hr/source kg/hr/source kg/hr/source :Water/ Count8 Emission Factor Units 7 Table 2-4 and Table 2-8 are found in U.S. EPA's 1995 Protocol for Equipment Leak Emission Estimates (Document EPA -453/R- 95-017). 8 The count shall be the actual or estimated number of components in each type of service that is used to calculate the "Actual Calendar Year Emissions" below. 9 The Other equipment type should be applied for any equipment other than connectors, flanges, open-ended lines, pump seals, or valves. Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 Co RADO Kam., Permit Number: AIRS ID Number: 123 / 0057 / v 4 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 9 - Criteria and Non -Criteria Pollutant Emissions Information Attach all emission calculations and emission factor documentation to this APEN form. From what year is the following reported actual annual emissions data? Use the following table to report the criteria pollutant emissions and non -criteria pollutant (HAP) emissions from source: Use the data reported in Section 8 to calculate these emissions. ChemicalName: C Actual Annual Emissions RequeAn stedAnnual Permit Emission Limit(s: Number Uncontrolled (tonslyear} , ; Contro(ledi° (tonslyegr}„ Uncontrolled ', (tons year) , ,.', Controlleda {tonslyear} voC 136.3 19.2 Does the emissions source have any actual emissions of individual non -criteria pollutants (e.g. HAP- hazardous air pollutant) emissions equal to or greater than 250 ❑ Yes ® No lbs/year? If yes, use the following table to report the non -criteria pollutant (HAP) emissions from source: Benzene 71432 umber ctua Annual Emissions' IuestedAnnual Permit Emission mtt Incontrolle (lbs/year)'?. ontrollei ((6s/y'e'ar. ncor trotle ([6s/year) • 6711- i. (,5' ontrolle (lbs/year 446-7- t� 4 Toluene 108883 6711 446.7 ,1 Ethylbenzene 100414 6711 ly5 b Xylene 1330207 I 1167 l,1 n -Hexane 110543 1473 3441; 2543 3q3 2,2,4 Trimethylpentane Other: 540841 U I .010.2 4)Q 1° Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Requested values will become permit limitations. Requested limit(s) should consider future process growth, component count variability, and gas composition variability. Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 ......._...... . C is L!D R-ADo 6I .. . i iiaxsue�bZe�,rarananh Permit Number: AIRS ID Number: 123 / 0057 / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 10 - Applicant Certification I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Jillian Yamartino Digitally signed by Jillian Yamartino Date: 2018.01.29 10:57:25 -07'00' 1/29/2018 Signature of Legally Authorized Person (not a vendor or consultant) Date Jillian Yamartino HSE Representative Name (print) Title Check the appropriate box to request a copy of the: El Draft permit prior to issuance E✓ Draft permit prior to public notice (Checking any of these boxes may result in an increased fee and/or processing time) This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Send this form along with $152.90 to: For more information or assistance call: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment Telephone: (303) 692-3150 Small Business Assistance Program (303) 692-3175 or (303) 692-3148 Or visit the APCD website at: https://www.colorado.gov/cdphe/apcd Form APCD-203 - Fugitive Component Leak Emissions APEN - Revision 7/2017 COLORADO ANY • Y.e.4,43,1,rvem+n/ Hello