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HomeMy WebLinkAbout20191471.tiffCOLORADO Department of Public Health Fs Environment Dedicated to protecting and improving the health and environment of the people of Colorado Weld County - Clerk to the Board 1150 0 St PO Box 758 Greeley, CO 80632 April 8, 2019 Dear Sir or Madam: RECEIVED APR 1 2 2019 WELD COUNTY COMMISSIONERS On April 11, 2019, the Air Pollution Control Division will begin a 30 -day public notice period for Colorado Sand Company LLC - Keenesburg Site. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the beginning of the public notice period. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health Et Environment APCD-SS-B1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Clara Gonzales Regards, Clara Gonzales Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 4300 Cherry Creek Drive S., Denver, Co 80246-1530 P 303-692-2000 www.cotorado.gov/cdphe Jared Polis, Governor Jill Hunsaker Ryan, MPH, Executive Director -Ru c 9,eeJ keo '.-1 1 1-11 l c'1 CCG. PI TP),%.,(3-n, Pwt 3M la✓ft)cAk ICV ti1t2/19 2019-1471 Air Pollution Control Division Notice of a Proposed Project or Activity Warranting Public Comment Website Title: Colorado Sand Company LLC - Keenesburg Site - Weld County Notice Period Begins: April 11, 2019 Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Colorado Sand Company LLC Facility: Keenesburg Site Sand mining and processing Approximately 3 miles north of Town of Keenesburg Weld County The proposed project or activity is as follows: The applicant proposes to develop an approximately 10 -acre sand mine, with raw material extraction estimated at 235,000 tons per year. The operation will include a wet screening plant and a 140 ton/hour sand dryer. The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, the Division's analysis, and a draft of Construction Permit 19WE0211 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Comments may be submitted using the following options: • Use the web form at https://www.colorado.gov/pacific/cdphe/air-permit-public-notices. This page also includes guidance for public participation • Send an email to cdphe.commentsapcd@state.co.us • Send comments to our mailing address: Greg Marcinkowski Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 COLORADO Depaatsiwn, m wmk '. n+um6emm�v,. AIR POLLUTION CONTROL DIVISION PRELIMINARY ANALYSIS PERMIT NUMBER: APPLICANT: 19WE0209F, 19WE0211 DATE: April 3, 2019 Colorado Sand Company LLC ENGINEER: Greg Marcinkowski CP SUPERVISOR: R K Hancock III, PE PROJECT DESCRIPTION The applicant proposes to develop an approximately 10 -acre sand mine, with raw material extraction limited to 235,000 tons per year. The operation will include an APEN/Permit exempt wet screening plant and a 140 ton/hour sand dryer. The length of actual mining and processing of sand is anticipated to last approximately 3 months, with total time the site will be active less than 6 months. SUMMARY OF EMISSIONS (tons/year) AIR POLLUTANT POTENTIAL TO EMIT CONTROLLED EMISSIONS REMARKS NO. 8.6 8.6 PM 900.9 5.7 PM io 884.9 3.4 Source is a synthetic minor PM2.5 878.4 2.4 source for Title V and PSD VOC 1.0 1.0 programs. CO 14.5 14.5 SO2 0.1 0.1 The Division has determined that the above emission source will comply with all applicable regulations and standards, and plans to issue emission permits. Copies of the draft permits are included in the public comment packet. SOURCE CLASSIFICATION The sand mine and dryer have the potential to emit (PTE) a total of 900.8 tons of Particulate Matter (PM) per year. After operational limitations were placed, the PM emissions will not exceed 5.7 tons per year. Because this source has a PTE greater than 250 tons per year of a criteria pollutant, but will control emissions to levels below 250 tons per year, this source is classified as a synthetic minor facility. As a synthetic minor facility, this source is required to undergo a public comment process. Permit number: Date issued: Issued to: COLORADO Air Pollution Control Division Department of Public Health & Environment CONSTRUCTION PERMIT 19WE0209F Colorado Sand Company LLC Facility Name: Keenesburg Site Plant AIRS ID: 123/A02E Physical Location: Approximately 3 miles north of town of Keenesburg County: Weld County General Description: Sand and gravel pit Equipment or activity subject to this permit: Issuance: 1 AIRS Point Description 001 Material extraction, handling, stockpiling, hauling, associated conveyors and transfer points. THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7-101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF -CERTIFY FOR FINAL APPROVAL 1. Point 001: YOU MUST notify the Air Pollution Control Division (Division) no later than fifteen days after commencement of operation under this permit by submitting a Notice of Startup (NOS) form to the Division. The Notice of Startup (NOS) form may be downloaded online at https://www.colorado.gov/pacific/cdphe/air/manage-permit. Failure to notify the Division of startup of the permitted source is a violation of AQCC Regulation Number 3, Part B, Section III.G.1 and can result in the revocation of the permit. 2. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later, compliance with the conditions contained on this permit must be demonstrated to the Division. It is the permittee's responsibility to self -certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit or enforcement action by the Division. Information on how to certify compliance was mailed with the permit or can be obtained from the Division's website at https: / /www.colorado.gov/pacific/cdphe/air-permit-self-certification. (Reference: Regulation Number 3, Part B, III.G.2). COLORADO Air Pollution Control Division Department of PtViC Health P blvarCtin'CAent Page 1 of 7 3. This permit will expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either the date of issuance of this initial approval permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; or (iii) does not complete construction within a reasonable time of the estimated completion date (See General Condition Number 6., Item 1.). Upon a showing of good cause by the permittee, the Division may grant extensions of the permit. (Reference: Regulation Number 3, Part B, III.F.4.) F.4. ) 4. Within one thirty (30) days after commencement of operation or issuance of this permit, whichever is later, the AIRS ID (example: 123/A02E/001) number must be posted in an easily visible location for ease of identification. (Reference: Regulation Number 3, Part B, III.G.2.) (State only enforceable) EMISSION LIMITATIONS AND RECORDS 5. Emissions of air pollutants must not exceed the following limitations (as calculated using the emission factors included in the Notes to Permit Holder section of this permit). (Reference: Regulation Number 3, Part B, II.A.4) Annual Emission Limits: CO Source AIRS Point Ton's per Year PM PM10 PM2.5 NOx Emission Type Mining and Hauling Operations Transfer Points' 2.3 0.7 0.1 Fugitive 1.2 0.5 Point Note: In the absence of credible evidence to the contrary, compliance with the emission limits is demonstrated by complying with the production limits listed below and by following the attached particulate emissions control plan. PROCESS LIMITATIONS AND RECORDS 6. This source must be limited to the following maximum consumption, processing and/or operational rates as listed below. Daily and annual records of the actual process rate must be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation Number 3, Part B, II.A.4) Production Limits: AIRS Point Production Parameter Annual Limit (tons/year) 001 Sand and gravel extraction 235,000 STATE AND FEDERAL REGULATORY REQUIREMENTS 7. Visible emissions from conveyors and transfer points must not exceed twenty percent (20%) opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions must not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. (Reference: Regulation Number 1, II.A.1. Et 4.) COLORADO Air Pollution Control Division Cx=.partmen¢ of Pcbbc Health 6 Entnronmunt Page 2 of 7 OPERATING &t MAINTENANCE REQUIREMENTS 8. This source is not required to follow a Division -approved operating and maintenance plan. COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 9. Initial testing is not required for this source. Periodic Testing Requirements 10. Periodic testing is not required for this source. ADDITIONAL REQUIREMENTS 11. The AIRS ID number must be posted in an easily visible location for ease of identification. (Reference: Regulation Number 3, Part B, IiI.E.) (State only enforceable) 12. The particulate emission control measures listed on the attached page (as approved by the Division) must be applied to the particulate emission producing sources as required by Regulation Number 1, III.D.1.b.' 13. This permit is for the activities specified above; any additional process equipment (i.e. crushers, screens, etc.) to be located at this site must have a separate permit from the Division. (Reference: Regulation Number 3, Part B, III. E. ) 14. A Revised Air Pollutant Emission Notice (APEN) must be filed: (Reference: Regulation Number 3, Part A, II.C.) a. By April 30 of the year following a significant increase in emissions. A significant increase in emissions is defined as follows: For any criteria pollutant: For sources emitting less than 100 tons per year, a change in annual actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For sources emitting any amount of lead, a change in actual emissions of fifty (50) pounds of lead above the level reported on the last APEN submitted. For any non -criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or COLORADO Air Pollution Control Division Dnoar?ment d Rifiic health b Env!ronmenc Page 3 of 7 e. No later than 30 days before the existing APEN expires. GENERAL TERMS AND CONDITIONS: 15. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the Division as provided in Regulation Number 3, Part B, II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 16. If this permit specifically states that final approval has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit is considered initial approval and does not provide "final" approval for this activity or operation of this source. Final approval of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S.and AQCC Regulation Number 3, Part B, III.G. Final approval cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self -certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final approval. Details for obtaining final approval to operate are located in the Requirements to Self -Certify for Final Approval section of this permit. The operator must retain the permit final approval letter issued by the Division after completion of self -certification with the most current construction permit. 17. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the applicant or applicants agents. It is valid only for the equipment and operations or activity(ies) specifically identified in this permit. If subsequent operations or testing at the source indicate the information supplied to obtain this permit and relied upon in the creation and issuance of this permit is inaccurate, the source must submit an application to modify the permit to address the inaccuracy(ies). (Reference: Regulation Number 3, Part B III. E.) By: Greg Marcinkowski Permit Engineer Permit History: Permit History R K Hancock III, P.E. Construction Permits Unit Supervisor Issuance Date Description Issuance #1 This Issuance Issued to Colorado Sand Company LLC Notes to Permit Holder (as of permit issuance): 1) The production or raw material processing limits and emission limits contained in this permit are based on the production/processing rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedence of any specific emission control regulation or any ambient air quality standard. A revised air pollutant emission notice (APEN) and application form must be submitted with a request for a permit revision. (Reference: Regulation Number 3, Part B II.A.4.) 'COLORADO Air Pollution Control Division eronertt of WW, Health b Em»ronment Page 4 of 7 2) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee must notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1. of the Common Provisions Regulation. See: https://www.colorado.gov/pacific/cdphe/aqcc- regs. 3) The transfer point emission levels contained in this permit are based on the following emission factors: Transfer Point Emissions (per point): Pollutant Emission Factors (lbs/ton) Uncontrolled Controlled Source PM 0.003 0.0009 AP -42 Table 11.19.2-2 PM10 0.0011 0.00033 AP -42 Table 11.19.2-2 PM2.5 0.000165 0.0000495 15% of PM10 * Emissions controlled by enclosures and/or moist material In developing the emissions limits in this permit, it was assumed there are 11 transfer points. Emissions are calculated using the following formula: Emissions (in tons) = (EF x Y x N)/2000 Where: EF = emission factor per the table above Y = throughput of material in tons N = number of transfer points 4) The following equipment is currently exempt from construction permitting requirements and/or APEN reporting requirements based on information provided by the operator for the Division's analysis: AIRS ID Facility ID Description Notes 123/A02E/002 Screen McCloskey wet screening plant, rated at 150 tons per hour APEN Exempt, Permit Exempt This unit is exempt from APEN and construction permitting requirements because it is a wet screening plant not subject to NSPS 000 (Regulation Number 3, Part A, II.D.1.cccc). 5) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice (APEN) associated with this permit is valid for a term of five years from the date it was received by the Division. A revised APEN must be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit. For any questions regarding a specific expiration date call the Division at (303)-692-3150. COLORADO Air Pollution Control Division Droartment of Public }tea'th h Emrronrnent Page 5 of 7 6) This facility is classified as follows: Applicable Requirement Status Operating Permit Synthetic Minor source, PM10 and PM2.5 PSD Synthetic Minor source, PM, PM10, and PM2.5 NANSR Minor Source 7) The permit holder is required to pay fees for the processing time for this permit. An invoice for these fees will be issued after the permit is issued. Failure to pay the invoice will result in revocation of this permit. The permit holder must pay the invoice within 30 days of receipt of the invoice (Reference: Regulation Number 3, Part A, VI.B.). 8) Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the Division to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 9) Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof must constitute a rejection of the entire permit and upon such occurrence, this permit must be deemed denied ab initio. This permit may be revoked at any time prior to self -certification and final authorization by the Division on grounds set forth in the Colorado Air Pollution Prevention and Control Act and regulations of the AQCC including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division revokes a permit, the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. (Reference: Regulation Number 3, Part B III.F.) 10) Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollutant Emission Notice (APEN) must pay an annual emission fee. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 11) Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. COLORADO Air Pollution Control Division Deo rtmert of Put atir rreaith k Er,vkronf'.ene Page 6 of 7 PARTICULATE EMISSIONS CONTROL PLAN FOR MINING AND PROCESSING ACTIVITIES THE FOLLOWING PARTICULATE EMISSIONS CONTROL MEASURES MUST BE USED FOR COMPLIANCE PURPOSES ON THE ACTIVITIES COVERED BY THIS PERMIT, AS REQUIRED BY THE AIR QUALITY CONTROL COMMISSION REGULATION NUMBER 1, III.D.1.b. THIS SOURCE IS SUBJECT TO THE FOLLOWING EMISSION GUIDELINES: a. Mining and Processing Activities - Visible emissions not to exceed 20%, no off -property transport of visible emissions. b. Haul Roads - No off -property transport of visible emissions must apply to on -site haul roads, the nuisance guidelines must apply to off -site haul roads. c. Haul Trucks - There must be no off -property transport of visible emissions from haul trucks when operating on the property of the owner or operator. There must be no off -vehicle transport of visible emissions from the material in the haul trucks when operating off of the property of the owner or operator. Control Measures 1. Adequate soil moisture must be maintained in topsoil and overburden to control emissions during removal. Watering must be implemented if necessary. 2. Overburden stockpiles must be revegetated within one year. Raw material stockpiles must be partially enclosed. Finished product stockpiles must be fully enclosed. 3. Emissions from material handling (i.e. removal, loading, and hauling) must be controlled by watering at all times unless natural moisture is sufficient to control emissions. 4. Conveyor transfer points must be under complete enclosures where dry material is conveyed. 5. Vehicle speeds on unpaved raw material haul roads and disturbed areas must not exceed a maximum of 5 miles per hour. Speed limit signs must be posted. 6. Haul roads must be graveled and watered at least three times a day to control fugitive particulate emissions such that the above guidelines are met. 7. Reclamation works and sequential extraction of material must be initiated to keep the total disturbed areas at any one time to a minimum. 8. All disturbed areas must be watered at least twice a day to control fugitive particulate emissions such that the above guidelines are met, and revegetated within one year. 'COLORADO Air Pollution Control Division Deoarirnem o1 Riikic Health b kt onment Page 7 of 7 Permit number: Date issued: Issued to: Equipm COLORADO Air Pollution Control Division Department of Public Health & Environment CONSTRUCTION PERMIT 19WE0211 Colorado Sand Company LLC Facility Name: Plant AIRS ID: Physical Location: County: General Description: Keenesburg Site 123/A02E Approximately 3 miles north of Town of Keenesburg Weld County Sand processing facility Issuance: 1 Facility Equipment ID AIRS Point Description Allowable Fuels Dryer 003 One (1) Astec Whisper Jet sand dryer, Model: WJ40. Burner design rated at 40 MMBTU per hour, with a drying capacity of 140 tons per hour. Fired on natural gas and equipped with a baghouse to control particulate emissions. Natural gas THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7-101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF -CERTIFY FOR FINAL APPROVAL 1. Point 003: YOU MUST notify the Air Pollution Control Division (Division) no later than fifteen days after commencement of operation under this permit by submitting a Notice of Startup (NOS) form to the Division. The Notice of Startup (NOS) form may be downloaded online at https://www.colorado.gov/pacific/cdphe/air/manage-permit. Failure to notify the Division of startup of the permitted source is a violation of AQCC Regulation Number 3, Part B, III.G.1 and can result in the revocation of the permit. 2. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later, compliance with the conditions contained on this permit must be demonstrated to the Division. It is the permittee's responsibility to self -certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit or enforcement action by the Division. Information on how to certify compliance was mailed with the permit or can be obtained from the Division's website at COLORADO Air Pollution Control Division pearrnri§ cr 61xGio Hea;tha EitvuonmNr Page 1 of 8 https://www.colorado.gov/pacific/cdphe/air-permit-self-certification. (Reference: Regulation Number 3, Part B, IlI.G.2). 3. This permit will expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation Number 3, Part B, III.F.4.b. (Reference: Regulation Number 3, Part B, III.F.4.) 4. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later, the operator must complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self - certification process. (Reference: Regulation Number 3, Part B, III.G.2.) 5. Point 003: The owner or operator must develop an operating and maintenance (O&M) plan, along with a recordkeeping format, that outlines how the applicant will maintain compliance on an ongoing basis with the requirements of this permit. Compliance with the O&M plan must commence at startup. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later, the owner or operator must submit the O&M plan to the Division. Failure to submit an acceptable operating and maintenance plan could result in revocation of the permit. Note that the Division may modify the monitoring requirements as part of the Title V Operating Permit if this facility is subject to Title V permitting (Reference: Regulation Number 3, Part B, III.G.7.). 6. Within thirty (30) days after commencement of operation or issuance of this permit, whichever is later, the permit number must be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, IlI.E.) (State only enforceable) 7. Point 003: The serial number of the subject equipment must be provided to the Division within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later. (Reference: Regulation Number 3, Part B, III.G.2.) EMISSION LIMITATIONS AND RECORDS 8. Emissions of air pollutants must not exceed the following limitations. Monthly records of the actual emission rates must be maintained by the applicant and made available to the Division for inspection, upon request. (Reference: Regulation Number 3, Part B, II.A.4.) Hourly Limits: Facility Equipment ID AIRS Point Pounds per Hour Emission Type PM PMto PM2.5 NO„ SO2 VOC CO Dryer 003 1.3 1.3 1.3 2.0 0.1 0.2 3.3 Point Annual Limits: Facility Equipment ID AIRS Point Tons per Year Emission Type PM PM10 PM2.5 NO. SO2 VOC CO Dryer 003 2.2 2.2 2.2 8.6 0.1 1.0 14.5 Point See "Notes to Permit Holder" for information on emission factors and methods used to calculate limits. COLORADO Air Pollution Control Division trrv^,e of Rab! n h b is =ronrt=.enr Page 2 of 8 During the first twelve (12) months of operation, compliance with both the hourly and annual emission limitations is required. After the first twelve (12) months of operation, compliance with only the annual limitation is required. Compliance with the annual limits must be determined on a rolling twelve (12) month total. By the end of each month, a new twelve-month total is calculated based on the previous twelve months' data. The permit holder must calculate actual emissions each month and keep a compliance record on site or at a local field office with site responsibility for Division review. The owner or operator must use the emission factors found in "Notes to Permit Holder" to calculate emissions and show compliance with the limits. The owner or operator must submit an Air Pollutant Emission Notice (APEN) and receive a modified permit prior to the use of any other method of calculating emissions. 9. The emission points in the table below must be maintained and operated with the control equipment as listed. The emission control devices must be inspected, monitored, maintained / renewed, and operated as per the manufacturers' recommendations, or maintained in accordance with good air pollution control practices to ensure the satisfactory performance of the devices. (Reference: Regulation Number 3, Part B, III. E.) Facility Equipment ID AIRS Point Control Device Controlled Pollutants Dryer 003 Baghouse PM, PM,o, PM2.5 Dryer 003 Low N0,t burner NO, PROCESS LIMITATIONS AND RECORDS 10. This source must be limited to the following maximum consumption, processing and/or operational rates as listed below. Annual records of the actual process rate must be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation Number 3, Part B, II.A.4) Process/Consumption Limits Facility Equipment ID AIRS Point Process Parameter Annual Limit Hourly Limit Dryer 003 Consumption of natural gas 343.5 MMscf .04 MMscf Dryer 003 _ , -.Processing of sand 235,000 tons 140 tons During the first twelve (12) months of operation, comp iance with both the hourly and yearly process limitations must be required. After the first twelve (12) months of operation, compliance with only the yearly limitation must be required. Compliance with the yearly process limits must be determined on a rolling twelve (12) month teal. By the end of each month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder must calculate monthly process rates and keep a compliance record on site or at a local field office with site responsibility, for Division review. COLORADO Air Pollution Control Division Deoftmeit of xub c HefOtt 6 F,:tvronnunc Page 3 of 8 STATE AND FEDERAL REGULATORY REQUIREMENTS 11. Visible emissions must not exceed twenty percent (20%) opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions must not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. Opacity must be determined using EPA Method 9. (Reference: Regulation Number 1, II.A.1. a 4.) 12. This source is subject to the odor requirements of Regulation Number 2. (State only enforceable) 13. This source is located in an ozone non -attainment or attainment -maintenance area and subject to the Reasonably Available Control Technology (RACT) requirements of Regulation Number 3, Part B, III.D.2. The use of a low NOx burner and baghouse is considered to be RACT for this source. OPERATING &t MAINTENANCE REQUIREMENTS 14. The owner or operator must develop an operating and maintenance (O&M) plan, along with a recordkeeping format, that outlines how the applicant will maintain compliance on an ongoing basis with the requirements of this permit. Compliance with the O&M plan must commence at startup. Within one hundred and eighty days (180) after commencement of operation or issuance of this permit, whichever is later, the owner or operator must submit the O&M plan to the Division. Failure to submit an acceptable operating and maintenance plan could result in revocation of the permit. Note that the Division may modify the monitoring requirements as part of the Title V Operating Permit if this facility is subject to Title V permitting (Reference: Regulation Number 3, Part B, III.G.7.). COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 15. Within 180 days of startup, the owner or operator must demonstrate compliance with Condition 11, using EPA Method 9 to measure opacity from the baghouse. This measurement must consist of a minimum twenty-four consecutive readings taken at fifteen -second intervals over a six - minute period. (Reference: Regulation Number 1, II.A.1 it 4) Periodic Testing Requirements 16. Periodic testing is not required for this source. ADDITIONAL REQUIREMENTS 17. The permit number must be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, III.E.) (State only enforceable) 18. A Revised Air Pollutant Emission Notice (APEN) must be filed: (Reference: Regulation Number 3, Part A, II.C.) a. By April 30 of the year following a significant increase in emissions. A significant increase in emissions is defined as follows: COLORADO Air Pollution Control Division Depann}ent of ri b«c Heath & E.wronn nc Page 4 of 8 For any criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five tons per year or more, above the level reported on the last APEN submitted; or For volatile organic compounds (VOC) and nitrogen oxide (NOx) sources in an ozone non -attainment area emitting less than 100 tons of VOC or nitrogen oxide per year, a change in actual emissions of one ton per year or more or five percent, whichever is greater, above the level reported on the last APEN submitted; or For sources emitting 100 tons per year or more of a criteria pollutant, a change in actual emissions of five percent or 50 tons per year or more, whichever is less, above the level reported on the last APEN submitted; or For sources emitting any amount of lead, a change in actual emissions, above the level reported on the last APEN submitted, of fifty (50) pounds of lead For any non -criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. GENERAL TERMS AND CONDITIONS: 19. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the Division as provided in Regulation Number 3, Part B, II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 20. If this permit specifically states that final approval has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit is considered initial approval and does not provide "final" approval for this activity or operation of this source. Final approval of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and AQCC Regulation Number 3, Part B, III.G. Final approval cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self -certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final approval. Details for obtaining final approval to operate are located in the Requirements to Self -Certify for Final Approval section of this permit. The operator must retain the permit final approval letter issued by the Division after completion of self -certification with the most current construction permit. 21. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations COLORADO Air Pollution Control Division 1 eoftrrtit° 01 Public H ahtt b F; we nrn u c Page 5 of 8 made by the applicant or applicant's agents. It is valid only for the equipment and operations or activity(ies) specifically identified in this permit. If subsequent operations or testing at the source indicate the information supplied to obtain this permit and relied upon in the creation and issuance of this permit is inaccurate, the source must submit an application to modify the permit to address the inaccuracy(ies). (Reference: Regulation Number 3, Part B III.E.) By: Greg Marcinkowski Permit Engineer Permit Histo By: R K Hancock III, P.E. Construction Permits Unit Supervisor Issuance Date Description Issuance #1 This Issuance Issued to Colorado Sand Company LLC Notes to Permit Holder (as of date of permit issuance):, 1) The production or raw material processing limits and emission limits contained in this permit are based on the production/processing rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedence of any specific emission control regulation or any ambient air quality standard. A revised air pollutant emission notice (APEN) and application form must be submitted with a request for a permit revision. (Reference: Regulation Number 3, Part B-II.A.4. ) 2) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee must notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this, permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1. of the Common Provisions Regulation. See: https://www.colorado.gov/pacific/cdphe/agcc- regs.. 3) The emission levels contained in this permit are based on the following emission factors: Point 003: Natural Gas Combustion Pollutant Emission Factors (Ibs/MMscf) Uncontrolled Controlled Source NO„ 100.0 50.0 AP -42 Table 1.4-1 CO 84.0 84.0 AP -42 Table 1.4-1 PM/PMto/PM2,5 7.6 7.6 AP -42 Table 1.4-2 SO, 0.6 0.6 AP -42 Table 1.4-2 VOC 5.5 5.5 AP -42 Table 1.4-2 COLORADO Au Pollution Control Division Depmiment Of itabl4c Heath & Enw nmen[ Page 6 of 8 Sand Drvin Pollutant Emission Factors (lbs/ton of sand processed) Uncontrolled Controlled* Source PM ` 1.43 .00715 Manufacturer PM10 1.43 .00715 Manufacturer PM2.5 1.43 .00715 Manufacturer *Emission limitations for this emissions point were calculated assuming 99.5% control efficiency. 4) The following equipment is currently exempt from construction permitting requirements and/or APEN reporting requirements based on information provided by the operator for the Division's analysis: AIRS ID Facility ID Description Notes 123/A02E/002 Screen McCloskey wet screening plant, rated at 150 tons per hour ` APEN Exempt, Permit Exempt This unit is exempt from APEN and construction permitting requirements because it is a wet screening plant not subject to NSPS OOO (Regulation Number 3, Part A, II.D.1.cccc). 5) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice (APEN) associated with this permit is valid fora term of five years from the date it was received by the Division. A revised APEN must be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit. For any questions regarding a specific expiration date call the Division at (303)-692-3150. 6) This facility is classified as follows: Applicable Requirement Status Operating Permit Synthetic Minor Source PM10i PM2.5 PSD Synthetic Minor Source PM, PM10, PM2.5 NANSR Minor Source NOR, VOC 7) The permit holder is required to pay fees for the processing time for this permit. An invoice for these fees will be issued after the permit is issued. Failure to pay the invoice will result in revocation of this permit. The permit holder must pay the invoice within 30 days of receipt of the invoice (Reference:;; Regulation Number 3, Part A, VI.B.). 8) Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the Division to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 9) Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof must constitute a rejection of the entire permit and upon such occurrence, this permit must be deemed denied ab initio. This permit may be revoked at any time prior to self -certification and final authorization by the Division on grounds set forth in the Colorado Air Pollution Prevention and Control Act and regulations of the AQCC including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division COLORADO Air Pollution Control Division Departmem of hah is 1-dea.'n & Fa v ronmenc Page 7 of 8 revokes a permit, the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. (Reference: Regulation Number 3, Part B III.F.) 10) Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollutant Emission Notice (APEN) must pay an annual emission fee. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 11) Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. COLORADO Air Pollution Control Division Depanmtem or Public Heigh 6 En v,Onrnenr Page 8 of 8 Boiler APEN - Form APCD-220 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for boilers, hot oil heaters, process heaters, and similar equipment. If your emission unit does not fall into one of these categories, there may be a more specific APEN for your source (e.g. print shop, mining operations, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.Rov/cdphe/apcd. Do not complete this form for the following source categories: - Heaters or boilers with a design capacity less than or equal to 5 MMBtu/hour that are fueled solely by natural gas or liquid petroleum gas (LPG). Heaters or boilers with a design capacity less than or equal to 10 MMBtu/hour used solely for heating buildings for personal comfort that are fueled solely by natural gas or liquid petroleum gas (LPG). More information can be found in the APEN exempt/permit exempt checklist: https: / /www.colorado.gov/pacific/cdphe/apen-or-air-permit-exemptions. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: 11WSOSII AIRS ID Number: ,23 /P 2E!ao3 [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name: Site Name: Site Location: Colorado Sand Company LLC Keenesburg Site approximately 3 miles north of Town of Keenesburg Mailing Address: (Include Zip Code) 808 9th Street Greeley, CO 80631 Site Location County: Weld NAICS or SIC Code: 1442 Contact Person: Timothy A. McCarthy Phone Number: 303-968-7677 E -Mail Address2: tmccarthy@schediogroup.com 1 Please use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require addii:Qnal paperwork. 2 Permits, exemption letters, and any processing invoices will be isstrid by thQe.APCD via e-mail to the address provided. 1-3 Form APCD-220 - Boiler APEN - Revision 7/2018 393824 [, COLORADO 1 I Mil Hralihbi VI.Onmc�tl Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2 - Requested Action ❑✓ NEW permit OR newly -reported emission source -OR- ❑ MODIFICATION to existing permit (check each box below that applies) ❑ Change fuel or equipment O Change company name3 0 Add point to existing permit ❑ Change permit limit 0 Transfer of ownership4 0 Other (describe below) OR ❑ APEN submittal for update only (Note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - ❑ Limit Hazardous Air Pollutants (HAPs) with a federally -enforceable limit on Potential To Emit (PTE) ❑ APEN submittal for permit exempt/grandfathered source Additional Info Et Notes: 3 For company name change, a completed Company Name Change Certification Form (Form APCD-106) must be submitted. 4 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Information General description of equipment and purpose: Sand Dryer for 180,000 tons/yr of sand Manufacturer: Whisper Jet Model No.: WJ6 110 Serial No.: TBD Company equipment Identification No. (optional): For existing sources, operation began on: For new, modified, or reconstructed sources, the projected start-up date is: Dryer 7/1/2019 ❑✓ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: Seasonal use Dec- Mar- June - percentage: Feb: May: Aug: hours/day Are you reporting multiple identical boilers on this APEN? ❑ Yes ❑✓ No days/week weeks/year Sept - Nov: If yes, please describe how the fuel usage will be measured for each boiler (i.e., one meter for all boilers or separate meters for each unit): Form APCD-220 - Boiler APEN - Revision 7/2018 COLORADO 2 ! ��,�� Hmnauenm�an m Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Stack Information Geographical Coordinates (Latitude/Longitude or UTM) 40.14639, -104.5071 Operator Stack ID CH . Discharge, Height Above Ground Level (Feet] Temp ('F) . . Flow Rate (ACFM) Velocity (fthee) Bag House 30 240 38359 86.8 Indicate the direction of the stack outlet: (check one) Q Upward ❑ Horizontal ❑ Downward ❑ Other (describe): Indicate the stack opening and size: (check one) 0 Circular Interior stack diameter (inches): ❑ Square/rectangle Interior stack width (inches): ❑ Other (describe): 0 Upward with obstructing raincap 36.75 Interior stack depth (inches): Section 5 - Fuel Consumption Information Design Input Rate (MMBTU/hr) Actual Annual Fuel Uses (Specify Units) Requested An t6al Permit Limit (Specify Units) 40.0 343.53 MMscf/yr From what year is the actual annual fuel use data? 2019 Fuel consumption values entered above are for: 0 Each Boiler 0 All Boilers ✓❑ N/A Indicate the type(s) of fuel used: ❑r Pipeline Natural Gas (assumed fuel heating value of 1,020 BTU/SCF) o Field Natural Gas Heating value: BTU/SCF o Ultra Low Sulfur Diesel (assumed fuel heating value of 138,000 BTU/gallon) o Propane (assumed fuel heating value of 2,300 BTU/SCF) ❑ Coal Heating value: BTU/lb Ash content: Sulfur Content: ❑ Other (describe): Heating value (give units): 5 If you are reporting multiple identical boilers on one APEN, be sure to clarify if the values in this section are on an individual boiler basis, or if the values represent total fuel usage for multiple boilers. 6 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 7 If fuel heating value is different than the listed assumed value, please provide this information in the "Other" field. Form APCD-220 - Boiler APEN - Revision 7/2018 3 I prtirAne F•17.1= 'COLORADO Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 6 - Criteria Pollutant Emissions Information Attach all emissions calculations and emission factor documentation to this APEN form. Is any emission control equipment or practice used to reduce emissions? 0 Yes 0 No If yes, please describe the control equipment AND state the overall control efficiency (% reduction): Pollutant Control Equipment Description Overall Control Efficiency (% reduction in emissions) TSP (PM) Bag house 99.5% PM10 PM2.5 Sox NO), CO VOC From what year is the following reported actual annual emissions data? 2019 Use the following tables to report the criteria pollutant emissions from source: (Use the data reported in Section 5 to calculate these emissions.) Primary Fuel Type (natural gas, #2 diesel, etc.) Pollutant Uncontrolled Emission Factor (Specify Units) Emission Factor Source (AP -42, Mfg., etc.) Actual Annual Emissions a Re uested`Annual Permit s Emission Limit(s) ,". Uncontrolled (tons/year) Controlled 8 (tons/year) Uncontrolled (tons/year) Controlled (tons/year) Natural Gas TSP (PM) 7.6, 100 lb/MMscf, lbs/ton Al, 8,,17-31' g,®lad 5.69 PMto 7.6 lb/MMscf WA 2- -1 LA 1,31 - PM2.5 7.6 lb/MMscf Oa: I- 'L.l+( 1 i- SOX 0.6 Ib/MMscf 0.10 0.10 NOx 50.0 lb/MMscf 8.59 8.59 CO 84.0 lb/MMscf 14.43 14.43 VOC 5.5 lb/MMscf 0.94 0.94 C4M 3.27®l4 1s NG 4- 136.A. 0 Check this box if multiple fuels were NOT fired during this reporting period and skip to Section 7. If multiple fuels were fired during this reporting period, complete this secondary fuel emissions table and the total criteria pollutant emissions table below: Secondary Fuel Type (#2 diesel, waste oil, etc.) Pollutant Uncontrolled Emission Factor (Specify Units) Factor Source (AP -42 Mfg., etc.) Actual Annual Em<sstons� Requested Annual Permit ` 6 EmissionLimit(s) Uncontrolled (tons/ ear y ) Controlled$ (tons/year) Uncontrolled (tons/year) Controlled (tons/year) TSP (PM) PMio PM2.5 SOX NO. CO VOC 6 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 8 Annual emissions fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Form APCD-220 - Boiler APEN - Revision 7/2018 41 ICOLORADO I H.v Erwltf,rzmcN Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID] If multiple fuels were fired during this reporting period, use the following table to report the TOTAL criteria pollutant emissions from the source. Values listed below should be the sum of the reported emissions from the primary and s Pollutant Actual Annual Emissions Requested Annual Permit 6 Emission Limit(s) Uncontrolled (tons/year) Controlled8 (tons/year) Uncontrolled (tons/year) Controlled (tons/year) TSP (PM) PMio PM2.s SOX NO, CO VOC 6 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 8 Annual emissions fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Section 7 - Non -Criteria Pollutant Emissions Information Does the emissions source have any uncontrolled actual emissions of non -criteria pollutants (e.g. HAP - hazardous air pollutant) equal to or greater than 250 lbs/year? Yes ®✓ No to report the non -criteria pollutant (HAP) emissions from source: Primary Fuel Type (natural gas, #2 diesel, etc.) CAS Number Chemical Name Overall Control Efficiency Uncontrolled Emission Factor (specify units) Emission Factor Source (AP 42 Mfg., etc.) Uncontrolled Actual Emissions (lbs/year) Controlled Actual Emissions a (lbs/year) 0✓ Check this box if multiple fuels were NOT fired during this reporting period and skip to Section 8. If multiple fuels were fired during this reporting period, complete this secondary fuel emissions table and the criteria pollutant (HAP) emissions table below: Secondary Fuel Type (#2 diesel, waste oil, etc.) CAS Number Chemical Name Overall Control Efficiency Uncontrolled Emission Factor (specify units) Emission Factor Source (AP -42, Mfg., etc.) Uncontrolled Actual Emissions Os/year) y ) Controlled Actual Emissions 8 (lbs/year) 8 Annual emissions fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Form APCD-220 - Boiler APEN - Revision 7/2018 51 Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] If multiple fuels were fired during this reporting period, use the following table to report the TOTAL non -criteria pollutant (HAP) emissions from the source. Values listed below should be the sum of the reported emissions from the primary and secondary fuels' emissions tables in this Section 7: CAS Number Chemical Name Controlled$ (tons/year) Uncontrolled (tons/year) 8 Annual emissions fees wilt be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Section 8 - Applicant Certificati I hereby certify that all inform. `•n contained her- n and information submitted with this application is complete, true, and correct. Signature Timothy A. McCarthy Program Manager Title Name (please print) on a venior or consultant) Date 2o1 Check the appropriate box if you want: O Draft permit prior to public notice ❑✓ Draft of the permit prior to issuance (Checking any of these boxes may result in an increased fee and/or processing time) This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Send this form along with $191.13 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 APCD Main Phone Number (303) 692-3150 Or visit the APCD website at: https://www.cotorado.gov/cdphe/apcd Form APCD-220 - Boiler APEN - Revision 7/2018 61 CO COLORADO fth9 &fvimttevea+l Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Thu, Mar 21, 2019 at 10:15 AM To: EEE <ashley.campsie@eeeng.net> Ashley, Working through this a little more, it looks like it might have to go through impact modeling unless you or the manufacturer can provide speciated particulate emission factors. Right now if we equate PM/PM10/PM2.5, the emissions from the dryer/baghouse are 5.7 tons per year as you reported. Adding in the controlled pit emissions brings PM2.5 to 6 tons. The modeling trigger for PM2.5 is 5 tons per year. This is also based on the provided emission factor of 200 lb/hr for the dryer. If you have an. emission factor in lb/ton, we can base the PTE on the 235,000 tons per year instead of 8760 hours. Or if you have the design rate of the dryer in tons/hour, we can derive the emission factor from that. Let me know what you think. Thanks, -Greg [Quoted text hidden] EEE <ashley.campsie@eeeng.net> To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Fri, Mar 22, 2019 at 8:19 AM Greg, I'm sure the emissions for PM10 and PM2.5 are less than PM, let me see what I can get from the manufacturer. [Quoted text hidden] EEE <ashley.campsie@eeeng.net> Fri, Mar 22, 2019 at 4:05 PM To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Greg, The maximum drying rate of the dryer is 140 tons/hr, per the manufacturer. If we use this max and the 235,000 ton limit, I get: 200 lb (PM/PM10/PM2.5)/hr * 1 hr/200 tons sand * 235,000 tons sand* 1 ton (PM/PM10/PM2.5)/2000 lbs (PM/PM10/PM2.5) = 117.5 tpy uncontrolled PM/PM10/PM2.5 and 0.59 tpy controlled PM/PM10/PM2.5 This would make it below modeling thresholds and below public comment as well, correct? Thanks, Ashley From: Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Sent: Thursday, March 21, 2019 10:15 AM [Quoted text hidden] [Quoted text hidden] EEE <ashley.campsie@eeeng.net> Mon, Mar 25, 2019 at 7:37 AM To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Sorry Greg, Typo in my calcs below. It should be : 200 lb (PM/PM10/PM2.5)/hr * 1 hr/140 tons sand * 235,000 tons sand* 1 ton (PM/PM10/PM2.5)/2000 lbs (PM/PM10/PM2.5) = 167.9 tpy uncontrolled PM/PM10/PM2.5 and 0.84 tpy controlled PM/PM10/PM2.5 Had 200 on the mind.... Thanks, Ashley From: EEE <ashley.campsie@eeeng.net> Sent: Friday, March 22, 2019 4:05 PM To: 'Marcinkowski - CDPHE, Gregory' <gregory.marcinkowski@state.co.us> Subject: RE: Colorado Sand Company Air Permit Greg, The maximum drying rate of the dryer is 140 tons/hr, per the manufacturer. If we use this max and the 235,000 ton limit, I get: 200 lb (PM/PM10/PM2.5)/hr * 1 hr/200 tons sand * 235,000 tons sand* 1 ton (PM/PM10/PM2.5)/2000 lbs (PM/PM10/PM2.5) = 117.5 tpy uncontrolled PM/PM10/PM2.5 and 0.59 tpy controlled PM/PM10/PM2.5 This would make it below modeling thresholds and below public comment as well, correct? Thanks, Ashley From: Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Sent: Thursday, March 21, 2019 10:15 AM [Quoted text hidden] [Quoted text hidden] Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Mon, Mar 25, 2019 at 8:23 AM To: EEE <ashley.campsie@eeeng.net> Good morning Ashley, Thanks for sending that over, and I agree with those calculations. I spoke with Chip about this, and using these numbers for the permit limit will get you below the modeling threshold. However, public comment would still be based on the maximum PTE of 8760 hours, and since this would be a synthetic minor for PSD, it will still need to go to comment. Let me know if you have any questions. Thanks, -Greg [Quoted text hidden] EEE <ashley.campsie@eeeng.net> Mon, Mar 25, 2019 at 8:47 AM To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Thanks! [Quoted text hidden] Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Mon, Mar 25, 2019 at 1:21 PM To: EEE <ashley.campsie@eeeng.net> Sorry I missed you earlier, and also couldn't remember my phone number. I am drafting up the permits and just wondering about the throughput of 235,000 tons. Does this limit correspond to what you would expect operating a full year, or is that based on the anticipated 3 months of production? The sand dryer permit will have short term limits incorporated into it, either monthly or quarterly, so I just want to make sure they allow for the anticipated production. Thanks for your help. -Greg [Quoted text hidden] Ashley Campsie <ashley.campsie@eeeng.net> Mon, Mar 25, 2019 at 2:43 PM To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Anticipated 3 months Sent from my mobile phone. [Quoted text hidden] Crusher/Screen APEN - Form APCD-221 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for aggregate crushing and screening units only. If your emission unit does not fall into this category, there may be a more specific APEN for your source (e.g. mining operations, asphalt plant, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.colorado.gov/cdphe/apcd. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: l9Vat o.)<4/k AIRS ID r: 123 /®©� Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name: Site Name: Site Location: Colorado Sand Company LLC Keensburg Site Site Location approximately 3 miles north of County: Weld Keensburg Mailing Address: (Include Zip Code) 808 9th Street Portable Source Home Base: Greeley, CO 80631 NAICS or SIC Code: 1442 Contact Person: Phone Number: E -Mail Address2: Timothy A. McCarthy 303-968-7677 tmccarthy@schediogroup.com I Use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 2 Permits, exemption letters, and any processing invoices will be issued by the APCD via e-mail to the address provided. fel Form APCD-221 - Crusher/Screen APEN - Revision 7/2018 393825 ®ICOLORADO =IEnarenmenl Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 2 - Requested Action ❑✓ NEW permit OR newly -reported emission source (check one below) ❑✓ STATIONARY source 0 PORTABLE source3 -OR- ❑ MODIFICATION to existing permit (check each box below that applies) Change status: portable/stationary ❑ Change equipment ❑ Add point to existing permit ❑ Change processing limit 0 Transfer of ownership4 0 Change company name5 o Other (describe below) -OR- ❑ APEN submittal for update only (Blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - El APEN submittal for permit-exempt/grandfathered source ❑ Voluntary permit for otherwise permit -exempt source3 Additional Info Et Notes: 3 Note that a permit -exempt portable source may be required to obtain a permit based on the facility -wide emissions totals of the operating location. 4 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. 5 For company name change, a completed Company Name Change Certification Form (Form APCD-106) must be submitted. Section 3 - General Information 0 Crusher Only 0 Screen Only O Crusher -Screen Combo Unit If "Crusher -Screen Combo Unit" is selected, the crusher and screen must be bolted together and must always travel as one unit. If this is not true, you must fill out a separate APEN for each piece of equipment. Manufacturer: McCloskey Model No.: Sandstorm 620 Serial No.: 20008 Company equipment Identification No. (optional): Screen For existing sources, operation began on: For new or reconstructed sources, the projected start-up date is: 7/1/2019 ❑✓ Check this box if operating hours are 8,760 hours per year; if fewer, fill out the fields below: Normal Hours of Source Operation: Seasonal use Dec - percentage: Feb: hours/day Mar - May: days/week weeks/year June - Aug: Sept - Nov: How many material transfer points are included on this equipment? A transfer point is defined as any location where material moves from a conveyor to another conveyor, screen, or pile. It does not include the transfer of material into a hopper. Form APCD-221 - Crusher/Screen APEN - Revision 7/2018 /^�y COLORADO 2 I A I acyon. r.V.T. aac Hepf[I.S CnVStppmenl Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Processing/Manufacturing Information £t Material Use From what year is the actual annual amount? 2019 Description Design Process Rate (tons/hour) Actual Annual Amount (tons) Requested Annual Permit Limit6 (tons) Material Throughput: Wet Sand 150 235,000 6 Requested values will become permit limitations. Requested limit(s) should consider future process growth. Section 5 - Geographical Information Geographical Coordinates (Latitude/Longitude or UTM) 40.14639, -104.5071 Attach a topographic site map showing location. Section 6 - Criteria Pollutant Emissions Information Attach all emissions calculations and emission factor documentation to this APEN form. The APCD website has a Crushing and Screening Emissions Calculator available to assist with emissions calculations. Is this equipment equipped with water spray bars for emission control? EKes gNo Use the following table to report the criteria pollutant emissions from source: (Use the data reported in Section 4 to calculate these emissions.) From what year are the actual annual emissions? 2019 Pollutant Uncontrolled Emission (specify units) Emission Factor SourceFactor (AP -42, Mfg. etc) Actual Annual Emissions `� Requested=Annual Permit a= �. = Emission Limit(s) Uncontrolled (tons/year) Controlled (tons/year) Uncontrolled (tons/year) Controlled (tons/year) TSP (PM) 0.025 lb/ton AP -42 2.94 0.16 PMio 0.009 lb/ton AP -42 1.02 0.06 PM2.5 0.001 lb/ton AP -42 0.07 0.004 Other: 6 Requested values will become permit limitations. Requested limit(s) should consider future process growth. 7 Annual emission fees will be based on actual controlled emissions reported. If source has not yet started operating, leave blank. Form APCD-221 - Crusher/Screen APEN - Revision 7/2018 3 VIHealth Envitnzmo, COL-ORADO Ir,trtmstot,:,e Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 7 - Applicant Certification I hereby certify that all information ained her in and information submitted with this application is complete, true, and correct. a/9//ad/9 Signature o Legally Authorized Person (not a vendor or consultant) Date Timothy A. McCarthy Program Manager Name (print) Title Check the appropriate box to request a copy of the: ❑ Draft permit prior to issuance ❑✓ Draft permit prior to public notice (Checking any of these boxes may result in an increased fee and/or processing time) This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Send this form along with $191.13 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 APCD Main Phone Number (303) 692-3150 Or visit the APCD website at: https://www.colorado.gov/cdphe/apcd ICQLt}RAlib Form APCD-221 - Crusher/Screen APEN - Revision 7/2018 4 tr.nt o[F,132. }tanUT (e Env9.atune_1 Marcinkowski-CDPHE, Gregory <gregory.marcinkowski@state.co.us> Tue, Mar 19, 2019 at 4:30 PM To: EEE <ashley.campsie@eeeng.net> Ashley, Thanks for getting back to me. Per your comment about annual production, we equate that to the raw material that will be removed from the ground. Since final product. will vary for every operation, the raw material removal is something we can put a limit on. It looks like for this case we will want to change the requested limit to 235,000 tons per year, but you can leave the finished product hauling at 180,000 tons if that is accurate. I can just make a redline on the application to reflect the change if that's alright. _ Thanks for the information on the screen as well. You may know this but there is an APEN exemption in Reg 3 for wet screening plants that aren't subject to NSPS OOO. This may be applicable if there won't be any crushing happening on the site. Let me know what you think. • 11.D.1.cccc. Wet screening operations notwithstanding the applicability of the New Source Performance Standards included in the Code of Federal Regulations, Title 40, Part 60, Subpart OOO. -Greg [Quoted text hidden] Greg Marcinkowski Permit Engineer Stationary Sources Program COLORADO Air Pollution Control Division Department of Public Health & t wonmunt [Quoted text hidden] EEE <ashley.campsie@eeeng.net> To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Greg, Tue, Mar 19, 2019 at 6:15 PM That would be great, please redline as appropriate. As for the Screen, I forgot about that exemption. There will not be any crushing so no OOO and not permit, awesome! [Quoted text hidden] Mining Operations APEN - Form APCD-222 Air Pollutant Emission Notice (APEN) and Application for Construction Permit All sections of this APEN and application must be completed for both new and existing facilities, including APEN updates. An application with missing information may be determined incomplete and may be returned or result in longer application processing times. You may be charged an additional APEN fee if the APEN is filled out incorrectly or is missing information and requires re -submittal. This APEN is to be used for mining operations (i.e. quarries, pits, or mines). This APEN may also be used to report haul road activities at non -mining facilities. Additional APENs may be required for process equipment located at the mine. A specialty APEN may be available for the process equipment (e.g. asphalt plant, crusher/screen, concrete batch plant, engines, etc.). In addition, the General APEN (Form APCD-200) is available if the specialty APEN options will not satisfy your reporting needs. A list of all available APEN forms can be found on the Air Pollution Control Division (APCD) website at: www.cotorado.gov/cdphe/apcd. This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Permit Number: t"1W*2v AIRS ID Number: `�3 /1102W Ov I [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 1 - Administrative Information Company Name1: Mine/Pit Name: Mine/Pit Location: Colorado Sand Company LLC Keenesburg Site approximately 3 miles north of Town of Keenesburg Mailing Address: 808 9th Street (Include Zip Code) Greeley, CO 80631 Mine/Pit Location Weld County: NAICS or SIC Code: 1442 Contact Person: Timothy A. McCarthy Phone Number: 303-968-7677 E -Mail Address2: tmccarthy@schediogroup.com I Use the full, legal company name registered with the Colorado Secretary of State. This is the company name that will appear on all documents issued by the APCD. Any changes will require additional paperwork. 2 Permits, exemption letters, and any processing invoices will be issued by the APCD via e-mail to the address provided. 393326 Form APCD-222 - Mining Operations APEN - Revision 7/2018 ICOLORADO 1Iar;4« F[ealAbF.nvt.narzarN Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID) Section 2 - Requested Action ❑✓ NEW permit OR newly -reported emission source -OR- ❑ MODIFICATION to existing permit (check each box below that applies) 0 Change fuel or equipment ❑ Change company name3 ❑ Add point to existing permit ❑ Change permit limit ❑ Transfer of ownership4 0 Other (describe below) OR ❑ APEN submittal for update only (Note blank APENs will not be accepted) - ADDITIONAL PERMIT ACTIONS - El APEN submittal for permit exempt/grandfathered source Additional Info Et Notes: 3 For company name change, a completed Company Name Change Certification Form (Form APCD-106) must be submitted. 4 For transfer of ownership, a completed Transfer of Ownership Certification Form (Form APCD-104) must be submitted. Section 3 - General Information General description of the activity (additionally, provide a topographic site map): 9.99 acre sand mine For existing sources, operation began on: For new or reconstructed sources, the projected start-up date is: 7/1/2019 Normal Hours of Source Operation: 24 hours/day 7 days/week 52 Seasonal use percentage: Dec -Feb: Mar -May: Jun -Aug: Sep -Nov: weeks/year Commodity Produced: (check each box below that applies - as indicated on the applicable Division of Minerals and Geology Permit) ❑✓ Aggregate / Sand and Gravel 0 Stone ❑ Coal ❑ Minerals or Metals (type): ❑ Other (describe): Form APCD-222 - Mining Operations APEN - Revision 7/2018 ICOLORADO 2 1 • V I Rei •�nnma�, Permit Number: AIRS ID Number: / I [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4 - Processing/Manufacturing Information Et Material Use Check this box if APEN is for Haul Roads only (not located at a mining site) and complete the applicable sections, Section 4H - Raw Material Transport and/or Section 41 - Finished Product Transport on pages 6 and 7. Otherwise complete all of Section 4. From what year is the actual annual amount? 2019 Actual Annual-Prodvctson (tons)° Requested Annual Productions (tons) , ) (�M 312O/(° rev. 4441-C1,441 ems` 5 Requested values will become permit limitations. Requested limit(s) should consider future process growth. Section 4A - Topsoil Removal Topsoil removed daily (tons) 0 Topsoil removed annual (tons) 0 Proposed controls for topsoil removal El Moist Material O Water Spray ❑ Other (specify) Removal Equipment used for removal Dozer Stockpile(s) Maximum stored on site (tons) 0 Proposed controls for topsoil stockpile O Watering ❑ Chemical Stabilizer O Compacting of Piles ❑ Enclosures (choose one option from below) El Complete ❑ Partial Revegetation (must occur within one year of site disturbance), ▪ Other (specify) Section 4B - Overburden Tons removed by dragline (daily) Tons removed by dragline (annual) Dragline drop height (feet) Hours scraper operated (daily) Hours scraper operated (annual) 12 120 Proposed controls for overburden removal 0✓ Moist material ® Water Spray Other (specify) Form APCD-222 - Mining Operations APEN - Revision 7/2018 Stockpile(s) Maximum stored on site (tons) 9,500 Proposed controls for overburden stockpile O Watering ❑Chemical stabilizer Compacting of piles Enclosures (choose one option from below) O Complete ❑ Partial ElRevegetation (must occur within one year of site disturbance) 0 Other (specify) Moist material ICOLORsDO 3! Permit Number: AIRS ID Number: / / [Leave blank unless APED has already assigned a permit # and AIRS ID] Drilling Number of holes drilled (daily) Number of holes drilled (annual) Proposed controls for drilling ❑ Water injection ❑ Bag collectors ❑ Other (specify) Section 4C - Drilling and Blasting Removal Material removed daily (tons) Material removed annual (tons) Maximum drop height (feet) Specific moisture content (%) 1,800 Blast area (acres) Number of blasts (daily) Number of blasts (annual) Blasting Type of blasting material Blasting material used (daily) Blasting material used (annual) Section 4D - Raw Material 235,000 4 7.4 Proposed controls for raw material removal 0 Moist material ❑ Water spray ❑ Other (specify) Stockpile(s) Maximum stored on site (tons) 90,000 Proposed control for raw material stockpile ® Watering ❑ Chemical stabilizer ❑ Compacting of piles ❑✓ Enclosures (choose one option from below) ❑ Complete ❑✓ Partial ® Other (specify) Moist material Section 4E - Conveyors and Transfer Points (not assigned to process equipment) Include a map detailing the conveyor system layout within the site, Conveying Material conveyed daily (tons) 3,600 Material conveyed annual (tons) 235,000 Proposed controls for conveyors ❑ Enclosures (choose one option from below) O Complete ❑ Partial 0 Other (specify) Moist material, dry material has 100% enclosure Number of transfer points Transfer Points 11 Proposed controls for transfer points ❑ Watering ❑ Chemical stabilizer ❑ Enclosures (choose one option from below) ❑ Complete ❑ Partial ® Other (specify) Moist material, dry material has 100% enclosure Form APCD-222 - Mining Operations APEN - Revision 7/2018 4I !COLORADO t,tran;+c I?cattil h EnvIlonnumt Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4F - Processing Equipment Will processing (i.e., crushing, screening, etc.) occur on site? (yes/no) yes If you answered "No" above (i.e. no processing/manufacturing equipment will be located on site) check the box below and skip to page 6, Section 4G - Finished Product. Check this box if no process equipment is located on site. List any additional emission sources and related controls (e.g. concrete batch plants, crushers/screens, engines, conveyors and transfer points associated with process equipment, asphalt plants, etc.). Additional APENs for any such equipment may be required. The following specialty APENs are available: Form APCD-224 Concrete Batch Plant APEN, Form APCD-221 Crusher/Screen APEN, Form APCD-233 Compression Ignition Engine APEN. If a specialty APEN is not appropriate for the additional equipment, use Form APCD-200 General APEN. Additionally, complete the section below regarding crushing and screening performed on site. mission Source (or equipmenttype) Dryer Low NOx burners hermit Number. (if available) TBD Dewatering Screen Moist material TBD Non -road equipment NA Diesel Tank NA - APEN Exempt Primary Crushing Maximum crushed per year (tons) Design process rate (tons/hour) Duration of daily crushing (hours) Secondary Crushing Maximum crushed per year (tons) Design process rate (tons/hour) Proposed control for crushing El Moist material O Water spray El Enclosures (choose one option from below) El Complete ® Partial Other (specify) Screening/Classifying Maximum screened per year (tons) 235,000 Design process rate (tons/hour) 150 Duration of daily screening (hours) 24 Secondary Screening/Classifying Maximum screened per year (tons) Design process rate (tons/hour) Proposed control for screening ❑✓ Moist material ® Water spray ❑ Enclosures (choose one option from below) ® Complete ® Partial El Other (specify) Note: Completion of this section does not relieve the applicant from the requirement to submit APEN forms for process equipment subject to APEN or permitting requirements. Form APCD-222 - Mining Operations APEN - Revision 7/2018 5i it ;COLORADO Pab;ic Permit Number: AIRS ID Number: [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 4G - Finished Product Stockpile(s) Maximum stored on site (tons) 180,000 Proposed control for finished product stockpile ® Watering Chemical stabilizer 0 Compacting of piles El Enclosures (choose one option from below) ® Complete ❑ Partial Revegetation (must occur within one year of site disturbance) 0 Other (specify) Section 4H - Raw Material Transport (raw material removal to stockpiles) Annual on -site transfer: 235,000 tons Haul vehicle capacity: Haul vehicle empty weight: Max number of trips per day: Haul road length (avg. one way): Posted speed limit on haul road: Haul Vehicle 1 41 40 88 350 Haul Vehicle 2 Haul Vehicle 3 5 mph List all air pollution controls used for the haul roads: Ei Paved Surface Street sweeping: 0 No ® Unpaved Surface Watering: ❑ None Surface is graveled: 0 No Chemical stabilizer applied: ❑✓ No Ej Yes ® As needed Ej Yes O Yes Type: tons tons feet 0✓ Frequent6: 3-4 times/day (e.g. mag chloride, resin, etc.) 6 If "Frequent" is selected, your permit may include a requirement to water haul roads daily as often as listed in this APEN. Form APCD-222 - Mining Operations APEN - Revision 7/2018 6 COLORADO xujxn s E„faronnuun Permit Number: AIRS ID Number: / [Leave blank unless APCD has already assigned a permit # and AIRS ID] Section 41- Finished Product Transport Annual off -site transfer: 180,000 tons Haut Vehicle 1 Haul Vehicle 2 Haul vehicle capacity: 23 Haul vehicle empty weight: 17 Max number of trips per day: 105 Haul road length (avg. one way): 2500 Posted speed limit on haul road: 20 mph List all air pollution controls used for the haul roads: O Paved Surface Street sweeping: O No 0 Unpaved Surface Watering: ❑ None Surface is graveled: ❑ No Chemical stabilizer applied: ❑✓ No O Yes o As needed ❑✓ Yes ❑ Yes Type: Haul Vehicle 3 tons tons feet ❑✓ Frequent6: 3-4 times/day (e.g. mag chloride, resin, etc.) 6 If "Frequent" is selected, your permit may include a requirement to water haul roads daily as often as listed in this APEN. Section 5 - Site Information Total site area (acres): Geographical Coordinates (Latitude/Longitude or UTM) 40.14639, -104.5071 Attach a topographic site map indicating location. 9.99 Total disturbed site area (acres): 9.99 Proposed site controls Watering (choose one option from below) ❑✓ Frequent (2 or more times per day) ❑ As needed O Chemical stabilizer ❑✓ Revegetation (must occur within one year of site disturbance) C] Seeding with mulch ❑ Seeding without mulch ❑0ther (specify) Form APCD-222 - Mining Operations APEN - Revision 7/2018 jCo1.ORADO 7 I Ills cmha x`���ionnem Permit Number: AIRS ID Number: / / [Leave blank unless APCD has already assigned a permit # and AIRS ID) Section 6 - Applicant Certification I hereby certify that all informatio ontained h in and information submitted with this application is complete, true, and correct. Signature o y Authorized Person (not a vendor or consultant) Timothy A. McCarthy Date Program Manager Name (print) Title Check the appropriate box to request a copy of the: ❑✓ Draft permit prior to issuance ❑ Draft permit prior to public notice (Checking any of these boxes may result in an increased fee and/or processing time) This emission notice is valid for five (5) years. Submission of a revised APEN is required 30 days prior to expiration of the five-year term, or when a reportable change is made (significant emissions increase, increase production, new equipment, change in fuel type, etc.). See Regulation No. 3, Part A, II.C. for revised APEN requirements. Send this form along with $191.13 to: Colorado Department of Public Health and Environment Air Pollution Control Division APCD-SS-B1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Make check payable to: Colorado Department of Public Health and Environment For more information or assistance call: Small Business Assistance Program (303) 692-3175 or (303) 692-3148 APCD Main Phone Number (303) 692-3150 Or visit the APCD website at: https://www.colorado.gov/cdphe/apcd Form APCD-222 - Mining Operations APEN - Revision 7/2018 8I CO (COLORADO ➢epa trnrntofPitUie ttaatat B £PYknTmoM STATE OF COLORADO Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Colorado Sand Company Air Permit 5 messages Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Tue, Mar 19, 2019 at 3:27 PM To: ashley.campsie@eeeng.net. Good afternoon Ms. Campsie, I am reviewing the application for the Keenesburg Site and had a few questions. See below: • The requested annual production is listed as 180,000 tons. This number should be the same as most of your other annual limits. You have indicated 235,000 tons for annual raw material removal, material conveyed, screened, and raw material hauled. Let me know if you would like to change the annual production to match the raw material removal of 235,000. Everything else on the mining APEN looks fine. • For the screen, if there are no spray bars we won't give a control percentage for just moist material. Material coming out at 7.4% moisture won't achieve the same control as spray bars, so we will just assume the screen is uncontrolled. You have reported 2.94, 1.02, and 0.07 tons per year for PM, PM10, and PM2.5, respectively. PM and PM10 look accurate, but I came up with 0.15 tons per year for PM2.5. These values will become the permit limits. • For the dryer, the PTE of 877.31 tons per year of PM will make this a synthetic minor source, and therefore trigger public comment. Once the permit has been drafted, this process takes about 30 days. Also, unless you can verify otherwise, we assume that PM=PM10=PM2.5, so we would carry the PM permit limits to PM10 and 2.5 as well. Please let me know if you have any questions about this. Thanks for your help. Greg Marcinkowski Permit Engineer Stationary Sources Program ;COLORADO Air Pollution Control Division I O pwtroe r. of'kbix Health & Frvironment P 303.692.3133 I F 303.782.0278 4300 Cherry Creek Drive South, Denver, CO 80246-1530 gregory.marcinkowski@state.co.us I www.colorado.gov/cdphe/aped EEE <ashley.campsie@eeeng.net> To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Cc: Timothy McCarthy <tmccarthy@schediogroup.com> Tue, Mar 19, 2019 at 4:00PM - Greg, Thank you for looking into this so quickly! Please see my comments below and let me know if I -don't understand correctly. Thanks, Ashley From: Marcinkowski - CDPHE, Gregory <gregory.marcinkowski@state.co.us> Sent: Tuesday, March 19, 2019 3:28 PM To: ashley.campsie@eeeng.net Subject: Colorado Sand Company Air Permit Good afternoon Ms. Campsie, I am reviewing the application for the Keenesburg Site and had a few questions. See below: • The requested annual production is listed as 180,000 tons. This number should be the same as most of your other annual limits. You have indicated 235,000 tons for annual raw material removal, material conveyed, screened, and raw material hauled. Let me know if you would like to change the annual production to match the raw material removal of 235,000. Everything else on the mining APEN looks fine. I understand the annual production to be of final product sand for sale not the raw material amount. If so, 235,000 in raw material yields approximately 180,000 in product. Let me know what you think. • For the screen, if there are no spray bars we won't give a control percentage for just moist material. Material coming out at 7.4% moisture won't achieve the same control as spray bars, so we will just assume the screen is uncontrolled. You have reported 2.94, 1.02, and 0.07 tons per year for PM, PM10, and PM2.5, respectively. PM and PM10 look accurate, but I came up with 0.15 tons per year for PM2.5. These values will become the permit limits. I am checking on the controls for the screen and will let you know as soon as I hear back. • For the dryer, the PTE of 877.31 tons per year of PM will make this a synthetic minor source, and therefore trigger public comment. Once the permit has been drafted, this process takes about 30 days. Also, unless you can verify otherwise, we assume that PM=PMI0=PM2.5, so we would carry the PM permit limits to PM10 and 2.5 as well. Understood, and carrying PM to PM10 and PM2.5 should be fine. Please let me know if you have any questions about this. Thanks for your help. Greg Marcinkowski Permit Engineer Stationary Sources Program CDPHE :COLORADO Air Pollution Control Division I D rortmo,t of Public Health & Environment [Quoted text hidden] EEE <ashley.campsie@eeeng.net> To: "Marcinkowski - CDPHE, Gregory" <gregory.marcinkowski@state.co.us> Cc: Timothy McCarthy <tmccarthy@schediogroup.com> Tue, Mar 19, 2019 at 4:07 PM Greg, The screen is on the wet side of the plant and therefore is "washed" sand. The screen will also have spray bars for control. Let me know if you needanything additional. Thanks! Ashley From: EEE <ashley.campsie@eeeng.net> Sent: Tuesday, March 19, 2019 4:00 PM To: 'Marcinkowski - CDPHE, Gregory' <gregory.marcinkowski@state.co.us> Thanks for getting back to me. Per your comment about annual production, we equate that to the raw material that will be removed from the ground. Since final product will vary for every operation, the raw material removal is something we can put a limit on. It looks like for this case we will want to change the requested limit to 235,000 tons per year,but you can leave the finished product hauling at 180,000 tons if that is accurate. I can just make a redline on the application to reflect the change if that's alright. Thanks for the information on the screen as well. You may know this but there is an APEN exemption in Reg 3 for wet screening plants that aren't subject to NSPS OOO. This may be applicable if there won't be any crushing happening on the site. Let me know what you think. • ll.D.1.cccc. Wet screening operations notwithstanding the applicability of the New Source Performance Standards included in the Code of Federal Regulations, Title 40, Part 60, Subpart OOO. -Greg [Quoted text hidden] Greg Marcinkowski Permit Engineer Stationary Sources Program ;COLORADO Air Pollution Control Division Department or Rink; Health & _' aarocenent [Quoted text hidden] EEE <ashley.campsie@eeeng.net> To: "Marcinkowski - CDPHE, Gregory"<gregory.marcinkowski@state.co..us> Tue, Mar 19, 2019 at 6:15 PM Greg, . That would be great, please redline as appropriate. As for the Screen, I forgot about that exemption. There will not be any crushing so no OOO and not permit, awesome! [Quoted text hidden] Hello