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HomeMy WebLinkAbout952094.tiffIorganicsTM Total Organic Material Supplier For Landscaping cti2G 4 Coors Brewing Company Golden, Colorado 80401-1295 September 19, 1995 To whom it may concern: In response to a recent request from Bob Yost with A-1 Organics, I would like to offer the following information regarding Coors Brewing Company's and A-1 Organic's business relationship. For the past several years, Coors has utilized A -I Organics and or A-1 Organics facilities for composting/recycling of our organic bi-products. These bi-products include wood, waste water treatment plant bio-solids, brewers grain, process bio-solids, and other miscellaneous organic materials. During the course of our business relationship, we have found A-1 to be responsible and competent regarding its involvement with Coon and Coon waste products. While Coon is not responsible for its materials once custody has been transferred to A-1, we have monitored to the degree possible the operation at their Lost Antlers facility to insure that Coor's materials are being handled properly and in accordance with the operational plans and permit requirements as we understand them. Although we are not involved with the site in question, it is our opinion that to date all operations at the Lost Antlers facility have been conducted satisfactorily. Sinc r /1/4OS -"Leon C Gibson Coon Brewing Company DRINK SAFELY 952094 Wes sipao/S 14802 WEST 44TH AVENUE GOLDEN, COLORADO 80403 OFFICE: (303) 279-6611 FAX: (303) 279-6216 September 18, 1995 To Whom It May Concern: We have had the pleasure of being A-1 Organics landlord for their Lost Antlers Composting Facility north of Golden, Colorado. We have found their management, employees and their operation to be extremely competent and responsible. They have always been responsive to our needs and concerns as well as to our neighbors. In today's world, recycling is more important than ever. It has been refreshing to see the professional and competent manner that the entire A-1 Organics organization has operated. We certainly look forward to continuing our good relationship with A-1 Organics and would strongly recommend them to anyone any time. Respectfully, Asphalt Paving 0i4ller Exec. Vice -President 352094 QUALIFICATION STATEMENT BRIEF COMPANY BACKGROUND 2 DESCRIPTION OF SERVICES 3-4 DESCRIPTION OF PRODUCTS 5 OPERATING SITES 6-7 EQUIPMENT RESOURCES 8 DETAILED PROJECT PROFILES 9-12 CURRENT (PARTIAL) CLIENT LIST 13 OTHER ITEMS 13 KEY PERSONNEL 14-15 PROFESSIONAL REFERENCES 16 352094 THE COMPANY A -I Organics has been in commercial composting and organic recycling for more than two decades. It is a business that grew out of a family farming and commercial feeding enterprise. Composting was the most effective method of managing feedlot waste and compost the best soil amendment and fertilizer product for the farm. It simply made good sense. Composting grew quickly into a successful business, A -I Organics, as product markets were developed, and new opportunities unfolded to custom compost for other ag- based, industrial, and governmental clients. All who were looking for the same kind of "good sense solutions" to better manage waste. Today, A -I Organics remains a family held corporation. The largest provider of composting and organic waste reduction/ recycling services in the Rocky Mountain Region. At our strategic sites along the front range, A -I processes more than 300,000 cubic yards of raw material yearly for a wide range of commercial and municipal customers. We also provide tailored, site -specific, grinding and composting programs. A -I has developed successful, nationally recognized, public/private partnerships involving yard waste recycling programs. And more importantly, at a time when landfills are reaching capacity, A -I has had great impact as a landfill alternative, diverting significant organic waste streams, and converting them into quality soil amendment products that provide benefit, eliminate risk, and reduce costs to our customers. z A -I Organics is the largest supplier of soil amendment products to the commer- cial landscape and agri- cultural industries in Colorado. With more than 20 distributors of A -I products , and a bagging operation, with a million bag per year capacity, A -I provides a distribution range that covers the entire Rocky Mountain Region. A firm commitment to quality and effective marketing is A -I Organics' distinction. Any company can accept "recyclable" material, and collect the tipping fee. But at A -I Organics, we not only take it, we turn it into something valuable, eliminate the risk, and take that new product to the markets we've established where it is consumed. And where it really does something worthwhile: improve a soil's health, naturally. We're a "growth" industry —any way you look at it. A -I ORGANICS. ENVIRONMENTAL SOLUTIONS. ECONOMIC SENSE. "Colorado has been home to my family for five generations. A -I Organics is more than a business to us. Its a way our family can carry on its heritage. We work very hard and take great pride in our ability to provide products and services that help to ensure the quality of life here, today and for future generations of my family and yours." —Duane Wilson 952094 A-1 ORGANICS SERVICES Over the past 21 years, A -I Organics has expanded its services to include: - Custom Composting - Custom Grinding - Composting Consultation - Site and Land Permitting Consultation - Organic Waste Stream Auditing - Custom Marketing - Custom Bagging CUSTOM COMPOSTING SERVICES Any non -hazardous, non-toxic bi-product can, in most cases be composted. During summer months in particular, yardwaste and other organic waste can consume up to 40-50% of a landfill. Landfill space is diminishing and new landfills are not easily opened, so cost will continue to increase dramatically. Composting provides a viable alternative to landfills for industries and municipalities looking to reduce costs and divert waste streams into more environmentally friendly methods of management. A -I has provided that kind of alternative for more than two decades, and has positioned itself well to meet the growing demand for this type of service. A -I Organics offers the unique ability to join with governmental entities and corporate clients in project specific working relationships to accomplish targeted organic recycling goals. 3 GRINDING SERVICES A -I Organics offers commercial grinding or waste reduction services to its clients, employing a commercial duty, 500 horse power, 12 foot diameter tub grinder. Grinding normally results in volume reductions of between 40% to 80%, which translate into reduced transportation, disposal, and or processing costs.Grinding services are mobile, and can be conducted on client -specific sites at times convenient to the client. Costs for grinding are competitive and are usually totally recoverable via savings from transportation, disposal, and or processing requirements. CONSULTING SERVICES A -I Organics offers consulting services that include operation, management, and reporting of pilot composting studies and programs on our sites or client's site. Researching, locating, and negotiating sites and site -related issues. PERMITTING SERVICES. A -I Organics conducted and is conducting its own permitting requirements, including rezoning and certificate of designation applications. A -I also permits private ground for application of Classified Sludge and Bio- solids. COMPOSTING & RECYCLING FACILITY SITING, DESIGN, CONSTRUCTION, AND OPERATION. As mentioned in individual descriptions of key personnel. A -I Organics has successfully sited, designed, constructed and operated its own facilities. Its Lost Antlers Facility in Golden is the first and largest fully permitted, multiple material, privately owned and oper- ated composting facility in Colorado. A -I Personnel have also been involved in success- fully permitting the Air Force Academy's composting facility 952094 A-1 ORGANICS SERVICES WASTE STREAM AUDITING This entails detailed in-house analysis of commercial or governmental waste stream profiles to determine origination type, • quantity, profile, and disposition of organic waste streams. CUSTOM BAGGING A -I Organics' bagging operation has a capacity of over 1,000,000 bags per year. In addition to bagging its own premium label products, A -I provides bagging services for clients like the City of Loveland who also market a bagged product to their residents as part of the A -I/ City of Loveland Yardwaste Recycling Program. MARKETING One of the key distinctions A -I Organics has is its ability to effectively market the products it produces. Without that ability, any value with respect to recycling is lost. A -I Organics currently processes in excess of 300,000 cubic yards of raw organic material into compost, mulch, potting soil, topsoil, peat moss substitute, and other landscape or soil amendment products. Finished products are marketed to all major landscape contractor, nurseries, garden centers, the Department of Transportation, through product specification by landscape architects, and through A -I's 26 bulk/bag distributor network. A -I Organics also has an association with a national distributor of bagged product that covers I I surrounding states. A -I currently markets in excess of 150,00 cubic yards of organic materials which results in it's being the largest manufacturer and marketer of these materials in the Rocky Mountain Region. A -I Organics has spent the past twenty years developing its markets, and has established and maintained a solid reputation for quality and service. A -I provides marketing services for all of our own soil amendment products and those of our clients. A -I personnel are highly knowledge- able in the areas of market demands, product quality, market prices, and distribution. • 4 352094 A - 1 ORGANICS PRODUCTS The company currently processes stock material into compost, mulch, potting soil, topsoil and other landscape or soil amendment products. In addition, A -I Organics has been very pro- active in new product research and development. One of our most significant accomplishments is the development of Repeat, a high quality peat moss substitute. RePeat is 100% natural and provides comparable analysis, texture, and performance to peat. The demand for this product has been extremely high, and is expected to continue as peat is not a product that can be created, it must be mined. Current supplies throughout the United States and Canada are running low and new mining permits are not being granted.. Current products that A -I manufactures and markets in both bag and bulk, include: • Premium 3 Compost • Eco Grow Yardwaste Compost • Lowlands Own Yardwaste Compost • RePeat (peat moss substitute) • Bio-solids compost • Topsoil and Topsoil Blends • Potting Soils • Cover Mulches • Specialty Amendment Products • 5 :Me Industry Leader SOIL AM Net Wt 40 The Industry Leader OVELAND'S 0 1 0 0 7. OHMIC, Net Wt 4 M.nuM1awd Iv ills oht (18.14 legs) ORGANICS Made Totatty Froia Recycled Organic Matter j i' I. Mmu/aoN,M by All Oryanlo' 16550 ¢C096. ,6.E;ton. Colorado X0615 I . 952094 A- I ORGANICS SITE INFORMATION EATON COLORADO FACILITY Located on 160 acres of ground owned by A -I Organics since the companies inception. Corporate headquarters for the Company. Permitted under a Use by Special Review issued by Weld County. Facility includes a bagging operation. Conveniently located to major populations centers along the front range. Currently processes in excess of 50,000 cubic yards of finished material per year. Feed stocks include animal manures, clean wood waste, yard waste, and some bio-solids. HIGHWAY 66 FACILITY Located on 40 acres of private ground, conveniently located approximately 25 miles north of Denver, and 10 miles east of Longmont. Processes in excess of 140,000 cubic yards of dairy manure and bedding into 70,000 cubic yards of finished compost per year. Currently being re -permitted to conform to pending regulatory require- ments. In operation since July of 1990. 6 952094 A-1 ORGANICS SITE INFORMATION LOST ANTLERS REGIONAL COMPOSTING AND RECYCLING FACILITY Opened in August of 1994, it is conveniently located 4 miles north of Golden, and 15 miles south of Boulder on Colorado Highway 93. Lost Antlers is currently the only fully permitted multiple source composting facility in Colorado. It can accept all types of non-toxic or non -hazardous organic bi-products for processing from a full range of commercial or governmental entities. The facility is situated on 70 acres of permitted ground. It is engineered and constructed to negate risk of negative environmental impacts. It is surrounded by nearly 2,400 acres of private ground which act as a buffer between the facility and any neighboring developments. The facility utilizes a state of the art computer software system that tracks, monitors, and documents materials as they are received and continues to monitor and record their progress throughout the recycling process. It is designed to limit or eliminate generator risks associated with waste streams delivered to the site. The site is permitted to receive up to 200,000 cubic yards of solid material, and 35,000,000 gallons of liquid material per year. LOVELAND YARD WASTE FACILITIES Currently located on 2 sites. Receiving, separation, reduction, and some composting activities are conducted at the Service Center. location located in Loveland. The balance of composting and screening operations are conducted on 20 acres of the Fort Collins/ Loveland Landfill. Processes approximately 75,000 cubic yards of feed stock into 20,000 cubic yards of finished material per year. Incoming feed stock consists of grass, leaves, brush, and tree trimmings. Materials come from city residences and business's. Materials are successfully separated without problem voluntarily at the site by those delivering them. Operated under public private agreement since 1992. New permanent site and permitting now being pursued. 7 952094 EQUIPMENT RESOURCES A -I Organics owns or operates on long term leases a wide variety of standard industrial and specialized equipment that is utilized within the recycling industry it serves. Included in this resource are: • Semi -tractors equipped with various types of trailer units. • Dump trucks • Road Grader/maintainer • 6 front end loaders with bucket capacity ranges of 3-7 cubic yards. • 16' self contained trammel screener • Self contained deck screener • Harsh enviro-pro 30; 30 cubic yard custom product mixing truck • Scarab; 14' windrow aerator • KW 16' windrow aerator • Willibald aerator • Knight flail type compost and manure spreader • New Leader compost spreader • Haybuster HD -I2 portable industrial tub grinder • Haybuster IG-rt10 portable industrial tub grinder 8 952094 SELECTED PROJECT /CLIENT PROFILES COORS BREWING COMPANY GOLDEN, COLORADO Contacts: Leon Gibson, (303) 277-5253 George Neserke: (303) 277-2662 A -I Organics currently receives and composts a minimum of 7,000,000 gallons of 8% solids municipal bio-solids produced at the General Waste Water Treatment Plant located on Coors facility. Along with the bio-solids, A -I grinds and composts all of the waste wood generated by the brewery operation. Additional materials on line to compost include brewery waste, pre and post consumer food waste, waste grain, and yard waste. Finished materials are sold as soil amendments or potting soils and used in top soil blends. Background: In December of 1989, A -I Organics and Coors Brewing Company entered into discussions on how A -I could assist Coors in reaching its corporate goal of recycling all of it recyclable waste materials. Part of those items designated as recyclable included their organic waste streams, such as bio-solids (2 types), wood waste, spent grain, un-marketable paper waste, food waste, and unmarketable waste beer. Prior to composting and waste reduction activities, Coors was disposing of, via landfill, land application, and incineration. As a result of these early discussions, A -I Organics presented a proposal to Coors for a pilot composting project that, if successful, would translate into a full scale composting operation designed to provide options for recycling of the organic wastes produced by Coors as a bi-product of their brewery operations. Coors and A -I agreed to a business relationship that would allow A -I to proceed with this plan. A -I obtained the necessary regulatory approvals to begin the pilot operation, oversaw preparation of a pilot site, and then implemented and managed the pilot program. Pilot operations proved successful and a plan to establish a full scale composting operations on the Coors facility was begun. Site and regulatory limitations resulted in diversion of efforts from a Coors Facility Site, to an off brewery location. A -I searched for and found a preferred location, negotiated land leases, defined, managed and completed re -zoning and permitting requirements, designed, managed and completed construction activities, and opened the facility now known as Lost Antlers Regional Composting and Recycling Facility in August of 1994. A -I currently has a long term contract with Coors Brewing Company that will provide Coors the opportunity to meet their organic waste recycling goals. 9 952094 SELECTED PROJECT /CLIENT PROFILES CITY OF LOVELAND LOVELAND, CO Contact: Damon Lenski: (303) 962-2609 Mick Mercer: (303) 962-2530 A -I currently works with the City of Loveland under a public/private working agreement. Under the agreement, A -I is responsible for operations and management of a city wide yard waste recycling/ composting operation. A -I works with city personnel in managing and operating collection activities, material reduction, transportation, composting and related processing, and marketing of approximately 75,000 cubic yards of yard waste (leaves, grass, brush, and tree trimmings) per year. Finished materials are marketed under several labels including Lovelands Own Compost 4. Background: In 1991, A -I entered into discussions with City of Loveland personnel. Loveland was seeking assistance in expanding their recycling options to include composting of the large amount of yard waste that was, at that time, being disposed of at land fills. Disposal of this re -usable resource was viewed as a problem in need of a solution. Challenges that needed to be addressed: Locate a site or sites where bulk materials could be accumulated, processed to achieve volume reduction, composted, prepared for final marketing, inventoried, and then marketed. Maintain quality control of incoming source materials at the transfer site, without employing security personnel or significant capital investment. Operate within current and future regulatory requirements. Educate the general citizenship as to the benefits of this type of recycling, the value received, and the need for responsible participation in the project. Then, having done so, to solicit their willing participation in and underwriting of the project. Market final products in a timely manner to provide revenue and avoid signif- icant inventory buildup. To accomplish the goals without significant capital expenditure on the city's behalf. To enter into a privati- zation type agreement that would involve profit orientated entities to support the plan as opposed to viewing it as governmental conflict of interest or competition. A-1 Organics and the City of Loveland have been able to structure a working agreement that has met all of the goals and challenges presented to date. Transfer and processing sites were located and are operational. Quality control has been achieved, with less than 1% of material received containing contamination. Site permitting is under way to comply with anticipated regulatory requirements. Public education was completed and is ongoing that was successful in soliciting public participation and support of the program. Once processed, 100% of the finished material is marketed. Via the public/private working agreement, significant capital expenditure for composting operations has been avoided. The program is the largest yard waste composting operation in the state and has received national acclaim. By involving local business in the processing and marketing areas, conflict of interest or governmental competition issues have been avoided. • 10 952094 SELECTED PROJECT /CLIENT PROFILES AURORA DAIRY CORPORATION LONGMONT, CO Contact: Barney Little (303) 535-4626 David Summeral (303) 280-1010 This project entails composting of manure and bedding produced by Aurora Dairy's 2,800 milk cows located at their Weld County facility. A -I Organics is responsible for inventorying, processing, and marketing of the approximately 140,000 cubic yards of manure and bedding produced by this facility per year. A -I is also responsible to provide a properly permitted site on which to conduct these activities. Background Information: Since its beginning, Aurora Dairy's Weld County facility had disposed of the manure and bedding (mainly ground or shredded paper) waste via land application on neighboring farms. While at first this method was acceptable, as the dairy grew it became a challenge to manage the manure in this manner. Land application was subject to weather and field availability restraints. The number of acres necessary to accept the material had become quite large. Storage space required to inventory the raw manure unt'I field sites were available and had become a burden. Competition from the numerous feedlots in the area meant that the dairy had to absorb loading and transportation costs as well as compete for farm ground. Since the haul distance was often unknown, the costs associated with them were unpredictable. Field sites were becoming further and further away, resulting in significant increases in transportation cost. Pending regulatory liability issues posed the possibility of increased risk to the corporation. Raw manure that was being stored on both the dairy and field sites posed additional odor and fly concerns, especially as pending urban sprawl issues became apparent. Land application of raw manure was not viewed as the most responsible use of this reusable and renewable resource. In 1990 A -I Organics and Aurora Dairy reached agreement that would meet or lessen the impact of the challenges that the dairy was facing. A -I negotiated for the lease of an adjacent non-productive piece of property on which to locate a composting facility. After necessary site preparation, the composting facility operated by A -I began accepting 100% of the waste produced by the dairy. Results of the operation include; costs for transportation were greatly decreased since the distance required to haul the manure was fixed at less than 3/4 of a mile, storage problems at the dairy were eliminated since the site could accept manure whenever the need to clean the dairy became necessary, odor and fly problems were controlled by composting, operations were simplified since the dairy deals only with one entity, responsible use goals were met since composting is ultimate recycling, composting stabilized the raw waste and mitigated risk and liability issues, total costs associated with manure management were greatly reduced. 352034 SELECTED PROJECT/CLIENT PROFILES CITY OF BOULDER ENVIRONMENTAL AFFAIRS BOULDER, COLORADO Contact: Kara Dinhoffer (303) 441-3004 A -I Organics is assisting in conducting a pilot composting operation that includes leaves, grass, tree trimmings, paper, and food waste. A-1 is providing the physical requirement the pilot operation, along with consultation services. Background Information: In 1994, the City of Boulder obtained a grant to conduct a pilot composting study regarding various organic waste streams produced within the city. Their challenge was to set up and manage a site that would provide as much information as necessary for the least possible cost. Their original plan was to receive and compost materials on a local public works site. Specialized equipment and operators were to be provided by outside private contractors. A-1 Organics proposed using our Lost Antlers site for the pilot. The proposal was accepted since it offered the following advantages; specialized equipment would not have to be mobilized to a different location which saved dollars, a special mixing box could be used in the process that would not otherwise have been available (this resulted in more accurate pilot data), the site was already fully permitted and engineered for environmental controls, the sites isolated location lessened risk of complaints, full time monitoring of the study was available, the Lost Antlers site was more secure, the size of the study was not limited since abundant area was available at Lost Antlers, total estimated costs for this portion of the study were decreased 40% by using the Lost Antlers facility. SOMATOGEN BOULDER, COLORADO Contact: Tom Street (303) 440-9988 Somatogen is a high tech pharmaceutical company involved in research and development of a synthetic hemoglobin product. A -I Organics composts the filter material and effluent produced under pilot studies arrangement. Background Information: Somatogen is a publicly held corporation involved in research and development of a synthetic hemoglobin product. A bi-product of their process is a solid waste material that is high in nitrogen and some trace minerals, and a effluent that is high in BOD (Biochemical Oxygen Demand). Conventional disposal methods included land fills and treatment plants. The company desired a more environmentally responsible use of the bi-products at less cost and liability. A -I Organics proposed a pilot/on going composting operation to stabilize these wastes and convert them into useable soil amendment products. A -I researched and met health department concerns. A -I is currently composting these bi-products into useable soil amendments at reduced costs and liability to Somatogen. • 12 952094 OTHER ITEMS CURRENT (PARTIAL) CLIENT LIST Adams School District #50 American Excelsior Company Asphalt Paving Co. Anheuser-Busch Botanical Gardens Browning Ferris Industries Boulder Parks and Recreation Casper College Celestial Seasonings Colorado Department of Transportation Coors Field City and County of Denver Solid Waste City and County of Denver Street Department Denver International Airport City of Cheyenne Wyoming City of Eaton City of Fort Collins City of Loveland City of Pierce City of Thornton City of Windsor Cooley Sand and Gravel Eagles Nest Ranch ECI Hensel Phelps, Kodak of Colorado Monfort of Colorado Morgan County Feeders University of Colorado University of Northern Colorado Waste Management of Colorado Western Disposal Woodward Governor Zoological Gardens Plus over 100 other landscape contractors, architectural firms, garden centers, nurseries, golf courses, and municipal or governmental departments. 13 FINANCIAL STABILITY Financially, the company is sound and is bondable. Their have been no legal judgements, or local state or federal enforcement actions brought against the company as related to the services described herein. SUMMARY OF ONGOING EDUCATIONAL EFFORTS Significant educational experience resulted from A -I involvement with the City of Loveland Yard Waste Recycling operation. During the early stages of this operation, the general citizenship of Loveland needed to be educated on the advantages of composting, how to participate in the program regarding transfer site use and reuse of finished products, backyard composting techniques and products, and source separation techniques. A -I assisted in composting seminars, and production of educational literature. A -I key personnel have also been involved with writing articles published in industry trade journals, in writing a chapter on composting of paunch manure for a text book published by the University of Oregon. A -I personnel speak before various industry and civic organizations whenever asked. Key personnel also serve on various committees within organizations, associations, and with governmental agencies, most notably being requested to provide input which will help draft regulations soon to govern our industry. 952094 KEY PERSONNEL DUANE WILSON Owner/President/CEO Mr. Wilson started and grew the business out of a successful farming and sheep feeding enterprise.. He started A -I Organics on the same farm he's operated since 1955. As head of the management team, Mr. Wilson's more than two decades of experience in this business provides sage direction in long range planning and development as well as in assisting with more immediate management decisions. Responsibility for daily operations are left to his two sons. CHARLES WILSON OwnerNice President Sales & Marketing Chuck Wilson has been involved with A -I Organics since its inception. He has experience in virtually every aspect of its operations from equipment operation to major sales presentations. His efforts as Director of Sales and Marketing have directly led to the expansion of product markets, growth of the recycling services side of the company, and the overall growth of the company in terms of net worth Mr. Wilson directs and oversees the activity of all marketing and sales efforts, as well as the day to day financial activities of the company. TOM WILSON Owner/Vice President Operations Tom Wilson has been involved with A -I Organics since its inception. His experience spans every aspect of operations and sales. As Director of Operations, Mr. Wilson is responsible for the management of all operations activities, including oversight of personnel at each of the four A -I facilities and all remote activity done daily for custom composting/grinding services customers. His responsibilities also include management of the bagging operations. In addition to administrative and financial oversight responsibilities he shares with his brother Chuck, Mr. Wilson is currently directing the implementation of a comprehensive computerized system which will greatly enhance quality control and overall operations efficiency at A -I Organics. KAREN WILSON JOHNSON Owner/Marketing Communications While Ms. Wilson is an owner, she is not involved full time with the operations of A -I Organics, but is an active member of the management team. She is responsible for the design and implementation of all marketing communications produced by A -I through a separate design firm, Wilson -Johnson Creative, which she owns with her husband in Denver. • 14 952094 KEY PERSONNEL BOB YOST Director, Marketing & New Business Development Mr. Yost joined A -I Organics as a consultant and member of the Board of Directors in 1989. In 1993 he became a full time member of the management team of A -I. Bob holds a B.S. degree in finance from the University of Northern Colorado. Prior to his involvement with A -I, he owned and operated Phoenix EnviroSystems Corporation, and KYCO Equipment (a Ford New Holland equipment dealership) Currently, his responsibilities include project management of the Lost Antlers Facility, procurement of new contracts, regulatory compliance of A -I facilities in general, land permitting of client land for bio- solids application, and marketing of products produced by A -I Organics. Bob was helpful in procuring the contracts, siting, designing, permitting, and constructing the Lost Antlers Facility. He also was the prime consultant in the siting, and permitting of the Coral Creek oil waste composting facility in Baker Montana. This facility is the only facility in the Rocky Mountain Region capable of accepting and composting oil wastes from multiple producers. He is currently managing permitting efforts on A -I Organics Platteville and Eaton facility. Bob has extensive experience in field composting operations of all types, and in matching and procurement of specialized equipment. 15 952094 PROFESSIONAL REFERENCES Lambland Incorporated — d.b.a. A -I ORGANICS Banking First Choice Bank 2164 35th Avenue Greeley, CO 80631 Telephone: (303) 330-3300 Officer: Wally Clayton Corporate Counsel David M. Summers 3900 East Mexico Avenue Suite 330 Denver, CO 80210 Telephone: (303) 759-1493 Certified Public Accountant Rich Bartels. CPA 500 Greeley National Plaza Greeley, CO 80631 Telephone: (303) 353-2727 16 952094 U, C 03 W y y 03 C0 C0 a = 0 o 4= •— ▪ L Cia V 0 V 03 ▪ Ca W igt 0.1 i O C C O — 't+ 41 t". —►O —►Y O t=Li CU i O IS v v a) aau =I = = ».. RI »r a0 ► _D,... • —ca o 5 d V 7 C, i O co 5 a, a- 0 C, as a i _0 4 N 952094 a) \V CO O C O O C, A` W CZ W cn G /v+ CC. r 0 Ac W O 9520944 =1, = C R = - R a cis i IC I- ' O E ESN O 14 C) Ct cC E a) i a) = +_-. 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The bulk of the population — 86 percent of the state's 3.7 mil- lion residents — lives in the urban corridor east of the Rockies which includes the Denver area. Landfill tipping fees in Colorado are still relatively low. Regulations for composting are under development. The Colorado De- partment of Health is using a tiered ap- proach; yard trimmings will be the least reg- ulated component of the waste stream and industrial sludge the most regulated. The operations described below provide a sampling or some of the successful compost- ing operations in Colorado and the variety of feedstocks being utilized. A future article will discuss some innovative mountain com- munity projects. UNITED STATES AIR FORCE ACADEMY At the United States Air Force Academy in Colorado Springs, approximately 10,000 cu- bic yards of feedstock are composted each year. The primary materials include manure and bedding from 120 horses at the Academy stables, sod and landscaping trimmings from parade grounds, athletic fields and land- scaped areas, grass clippings, branches, trees and sawdust. One of the more unusual feedstocks processed is about 50 gallons per week of guano resulting from raising falcons, the Air Force Academy's mascot. The composting program at the Academy is motivated by an Air Force goal to divert 50 percent of the solid waste stream from mili- tary bases worldwide by 1997. The Air Force Academy, one of the first bases to act upon this goal, began its composting program in 1992. At the time, all residuals went to a lo- cal landfill. The Academy's composting facility is on a five -acre fenced site, located in a secluded Ponderosa forest on the base. The area was cleared, graded and compacted. A lined runoff retention pond was built and ground- water monitoring wells were installed down 30 8mCyci.i: os counesp of A:Yorganics gradient of the facility. A turned windrow process is used. Feed- stocks are mixed with a front-end loader and turned with a Wildcat turner. Several meth- ods of watering the compost have been tried, including laying soaker hoses connected to a water truck directly on the windrows. This year, operators began pumping water di- rectly from the runoff retention pond onto the windrows. Turning frequency is gov- erned by temperature measurements. Oper- ational logs are maintained and sampling is conducted to ensure the quality of the com- post remains constant. All finished compost is used on the base, primarily for top dressing athletic fields and rehabilitating road shoulders. Compost also is bagged on -site and provided to the Acade- my's housing residents, who learn about the recycling programs through frequent arti- cles in the base newspaper. This year, the Academy will donate a portion of its finished FACILITY OVERVIEWS COMPOSTING IN COLORADO Manure, biosolids, brewery residuals, yard trimmings and falcon guano are among the feedstocks composted by public and private installations. Bob Tardy and Nancy Tardy A-1 Organics composts 140,000 cubic yards annually of manure and bedding at its site in Platteville (above). The facility services a large dairy about three-quarters of a mile away. compost product to the Mountain Reclama- tion Program, a county initiative to rehabil- itate mountain mining scars with compost. The Academy in now turning its attention to biosolids and food residual composting. A project in the summer of 1995 is evaluating incorporation of biosolids into the windrow operation. In addition, the viability of in - vessel composting for dining hall food scraps is being analyzed. A-1 ORGANICS A-1 Organics, owned by the Wilson family of Eaton, plays a central role in composting in the state. The owners, fourth generation Coloradans, began composting in the mid 1970s, and today produce 150,000 cubic yards/year of finished compost at four locations. Eaton Site: Rooted agriculturally in the most productive county in Colorado, the Wil- son's farm evolved into a large lamb feeding operation. During the 1980s, as lamb ma- nure became harder to sell or give away, the feedlot business soured and the family's livelihood evolved into composting. The site is near Eaton (pop. 2,100), located 63 miles north of Denver. Originally, the Wilson fam- ily also composted paunch (the first stomach of ruminants) for Monfort of Colorado, a large meat processing company. Today at this location, A-1 Organics coin - 952094 AUGUST 1995 C, posts 10,000 yards of feedstock and bags ma- terial from its other locations. Leaves and grass are received from nearby towns and cities, as is manure from horse shows and county fairs. Commercial haulers bring wood waste from cabinet manufacturers for a re- duced tipping fee. Manure is the only materi- al accepted without a tip fee. A mobile grinder and a turner are brought to Eaton as needed, as most of the compost processing is now done at the three other sites. To augment their composting, A-1 Organics offers services such as spreading, custom grinding and bagging. A-1 Organics' compost operation is autho- rized by the county under a Use By Special Review permit, primarily granted in agri- cultural districts. The permit allows a spe- cific, identified use that is more intense than that which is automatically allowed by right in an area. Marketing compost always has been a major focus for A-1 Organics. Originally, it targeted the agricultural market, but found farmers to be a very hard sell. At present, 10 percent of their compost is used on farms, with 90 percent of that amount going to an onion and carrot grower who has used the product for 10 years. Small organic farmers form the rest of the agricultural market. In 1980, before K -Mart decided to use a national supplier, 60 percent of A-1 Organ- ic's compost was sold in bags to the chain. Today, 20 percent of the compost is bagged and sold as 12 different compost and com- post blends to 30 retailers. Landscape con- struction adds significantly to bulk sales. The Colorado Highway Department, Denver International Airport, and Coors Field, Den- ver's new baseball stadium, all utilize A -1's Premium 3 compost. A new product developed over the past five years is a peat moss substitute. The demand for such a product was recognized, but the owners became frustrated in their attempts to duplicate peat's properties until 1991. At that time, they discovered "shingle moun- tain," a 250,000 cubic yard pile of cedar The U.S. Air Force Academy's windrow composting facility is on a five -acre fenced site in a secluded forest on the base. Feedstocks include horse manure and bedding, landscape trimmings and brush. shake shingles, tin, and tar paper. The shin- gles had been removed from Denver area homes after a hail storm, which rated na- tionally as the third most serious natural disaster of 1991. The shingles had been stockpiled by a company that accepted them from roofers for a tipping fee slightly lower than that charged by landfills. Once the mountain was created, fires became a haz- ard, and uses were not evident. A-1 Organics processes the cedar by aging it and adding minerals to the pile, instead of actual composting. The product, sold as Re- peatTM, is almost chemically identical to peat or sphagnum moss, but it holds twice the moisture, according to A-1 Organics. City of Loveland: In 1991, A-1 Organics began a pilot study with the City of Loveland to compost residential yard trimmings. The pilot covered 4,000 of Loveland's 14,000 households, but the next year when the pub- lic -private partners signed a contract and in- cluded all city residents, the volume of feed- stock did not change significantly. Most Loveland residents already had embraced the program and had been bringing their yard trimmings to the city's dropoff site. The partnership has been successful and has grown into the state's largest yard trim- mings composting operation. The site has moved twice, in part due to neighbors' concerns about safety and dust. In 1995, composting will be done at the current dropoff location inside city limits. As a result, the site will be expanded from four to 10 acres. The operation is unattended, and al- though city residents sort their garden trim- mings, leaves, branches, and grass them- selves, contamination is only two percent. The city also picks up 25 percent of the feed- stock at curbside. During eight months of the year, yard carts are issued for a $4/month charge. A-1 Organics shares expenses and revenues equally with the City of Loveland. A-1 Organics estimates feedstock volume at 75,000 cubic yards per year and volume reduction during composting at 75 to 80 per- cent because of the high proportion of branch- es. Some of the branches are ground and used for wood chip mulch. A Willibald compost turner was purchased through a state grant in 1994 and is used at the site. The compost is sold to residents, mostly in bulk, as Love - land's Own Compost. A-1 Organics estab- lished markets within the city before the pi- lot program. Premium 3 Site: In 1990, A-1 Organics ap- proached a large dairy and proposed an ex- clusive contract to compost its manure and bedding. The dairy had been land applying its manure on area farms, and local compe- tition with feedlots necessitated hauling it farther and farther away to locate available ground. A-1 Organics leased a site three- quarters of a mile away from the dairy. Ma- nure is hauled there and unloaded directly into windrows. Originally, the company leased 10 acres, but has expanded the site to 40 acres in 10 acre increments. The dairy is 25 miles north of Denver and still rural; however, urban sprawl has All finished compost is used on the Air Force Academy base, primarily for top dressing athletic fields and rehabilitating road shoulders. Coors Field, the new baseball stadium in Denver, utilized two loads of manure compost in the construction project. Y.'1nne 952094 AUGUST 1995 31 The feedstock, accepted without a tipping fee, is composed of 140,000 cubic yards of manure and bedding each year. The dairy primarily uses shredded phone books to bed its cows. brought nonagricultural neighbors. To date, only one complaint of flies and odors has been made. The feedstock, accepted without a tipping fee, is composed of 140,000 cubic yards of ma- nure and bedding each year. The dairy pri- marily uses shredded phone books to bed its cows, using straw bedding only 10 percent of the time. The site produces 70,000 to 75,000 yards per year of Premium 3 Compost. De- mand exceeded production in 1994, accord- ing to Chuck Wilson, vice president of mar- keting for A-1. "It's a good deal for the dairy, and it's a good deal for us," he says. Ninety percent of the compost is sold in bulk, and the rest is blended into other products. When the State of Colorado finalizes regulations for composting, A-1 Organics will apply to accept other feedstocks at this site. Lost Antlers: At its newest site, A-1 Or- ganics services another organics manage- ment contract with the Coors Brewing Com- pany of Golden, which operates the largest single brewery in the world. In 1991, the company began working with Coors to cus- tom grind spent pallets and crates. Wood waste disposal costs have been reduced by $900,000 over the past four years. Three years ago, Coors began a series of pi- lot composting programs at the brewery site. In the fall of 1994, A-1 Organics opened a composting facility five miles from the brew- ery. One of the special requirements neces- sary for this facility, located in the brush cov- ered foothills west of Denver, is an electric wildlife fence around the 50 acres of active composting area. An additional 2,400 acres of private, largely undeveloped land surrounds the site as a buffer. At Lost Antlers, 100,000 cubic yards of feedstock are processed and another 100,000 cubic yards are stored on -site. In addition, eight to 10 million gallons of biosolids (eight percent solids) from the Coors Brewery also are composted. The material, collected from all of Coors' nonbrewing operations and the City of Golden where the brewery is located, is waste activated and aerobically digested. The facility will soon be accepting four mil- lion gallons of beer effluent and 16 million gallons of beer sludge per year. Wood waste from Coors is the main bulk- ing agent. Recently, A-1 Organics opened the first of several planned yard trimmings transfer stations in the Denver metropolitan area. The first one is located within blocks of the two largest tree trimming companies in Denver, and may divert 50,000 cubic yards of ground wood, grass clippings, and leaves dur- ing the first year to the Lost Antlers Facility. A-1 Organics is also composting food scraps at the site on a pilot basis for the Uni- versity of Colorado in Boulder. Organics such as spent tea leaves from Celestial Sea- sonings and materials high in nitrogen from a synthetic hemoglobin manufacturer also are accepted. Feedstocks at Lost Antlers are batch mixed with a 30 -cubic yard SSI mixer truck equipped with a scale. Biosolids are stored both at Coors and Lost Antlers, with daily transfer to the Lost Antlers site. A KW straddle windrow turner, front-end loaders, and a water truck to spray the windrows with effluent are used in the composting pro- cess. A mobile Haybuster tub grinder pro- cesses wood at the brewery before it is brought to Lost Antlers; the grinder is often moved to the facility to process wood from other sources. A-1 Organics brings in a screen from its other locations and recycles bulking material in the initial mix. Detention time varies from one to four months, depending on market require- ments. The 1995 output is projected to be 40,000 to 60,000 cubic yards. Compost from Lost Antlers is sold as Biocomp. Problems at Lost Antlers have been manageable. Be- cause of windy conditions, the county permit requires that new material cannot be batch mixed or that windrows cannot be turned when wind speed is steady and greater than 35 miles per hour. A nearby landfill, which operates under the same restriction, was shut down for a total of 20 days in a recent year. To minimize this problem at the site, a water truck is used for dust control; howev- er, blowing compost has not been a problem due to the crust that forms on the windrows. GREEN ACRES NURSERY/EVERGREEN METRO At Green Acres Nursery, a family -owned wholesale nursery located on the west side of Denver, biosolids compost is produced for use as potting soil. Five years ago, Evergreen Metro Waste- water District, which serves a bedroom com- munity of 1,300 households in the foothills west of Denver, began hauling biosolids down the mountain to the compost site at Green Acres. About 600,000 gallons of biosolids were composted in 1994, about 40 percent of the treatment plant's output. The other 60 percent was land applied. The biosolids are two to four percent solids, aer- obically digested, and thickened with a polymer. The district operates the Green Acres composting site, owns the Wildcat windrow turner, and deals with Part 503 re- quirements. It does not pay Green Acres a tipping fee, nor do the landscape contractors who leave tree trimmings and grass clip- pings. Brush is stockpiled and grinding is done under contract every six months to produce 10,000 cubic yards of ground wood per year. Ten acres of the 58 -acre nursery are used for composting. The site is located on clay soils and is surrounded by a dike to prevent runoff. The nursery forms windrows of ground wood, and district personnel apply the biosolids. Typically, the district sprays biosolids onto a windrow 10 times during high rate decomposition. The material is left in windrows for 90 days and then cured in piles 10 to 15 feet high. The piles are turned when the district deems necessary. In dry summer months, the piles are watered with a soaker hose. 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From page A-3 hi Co d t ro^c y y1 y CR u o d c aa-.4 c O O a !pd 1 cu 352094 RAW MANURE AND BEDDING 80 pounds of -raw manure per day 10 pounds of bedding per day 90 pounds per day x 4,000 head 131,400 pounds per year or 65,700 tons per year Normal 40% to 60% Reduction 60% reduction = 26,280 tons per year (finished product) 50% reduction = 32,850 tons per year (finished product) 40% reduction = 39,420 tons per year (finished product) Raw manure and bedding delivered to site = 65,700 tons per year Composted manure and bedding = 32,850 tons per year average Other raw material needed to get 50,000 tons finished 50,000 finished tons - 32,850 finished tons manure and bedding 18,150 finished tons Average 50% reduction = 36,300 tons needed 95209,.4 REVISED AND ADDITIONAL DEVELOPMENT STANDARDS (September 19) (revised) 1. The site Specific Development Plan and Special Review permit is for a composting facility for no more than 50,000 finished tons of compost per year in the A (Agricultural) zone district as submitted in the application materials on file in the Department of Planning Services and subject to the Development Standards stated hereon. (revised) 3. The facility shall only compost non -hazardous solid waste materials limited to livestock manure and bedding, municipal yard waste (grass, leaves and twigs), ground wood waste, wood products and wood bi-products. The Weld County Health Department and the Weld County Planning Department shall be notified in writing of any new non -hazardous solid waste materials proposed for composting. Written approval to proceed with composting shall be obtained from the Weld County Health Department prior to receipt of the new non -hazardous solid waste material. Submittal information shall include operational procedures. All materials considered for composting shall meet current and future regulatory requirements for that specific material. However, food or food processing wastes, municipal or sewage sludge, or similar products will not be a permitted material unless an amendment to the Special Review Permit and Certificate of Designation shall be submitted and approved. (revised) 4. The facility shall be limited to processing of 50,000 finished tons of compost per year. In the event the facility desires to process finished product in excess of 50,000 tons per year, an amendment to the Special Review Permit and Certificate of Designation shall be submitted to the Weld County Planning Department. (new) 25. On -site records shall be maintained which include the number of vehicles delivering raw materials to the site, the amount of tons of raw materials delivered to the site, the number of vehicles removing finished materials from the site, and the amount of tons of finished material removed from the site. An annual report based upon a calendar year shall be submitted to the Weld County Department of Planning Services on the first day of February of each year and every subsequent year based upon the previous year's records. 952094 (new) 26. No stockpiling of raw material shall be allowed on site. All raw, uncomposted material shall be placed in windrows or other processing unit within 72 hours upon receipt at the facility. (All other Standards remain as printed] 952094 ADDITIONS TO CONDITIONS OF APPROVAL (September 19) (new) (new) 5. All required operation, design and other plans required by either the Weld County Health Department, the Weld County Department of Planning Services or any entity of the State of Colorado must be submitted and approved before any site improvements or construction takes place. All construction and site improvements must be completed within sixty days of approval of the USR and CD by the Board of County Commissioners of Weld County. 6. The applicant shall develop and post performance guarantees to insure removal of all raw and finished material on site and to return the site to its original condition. The form of guarantees and cost estimates shall be reviewed by the Weld County Attorney's office, the Weld County Health Department and the Department of Planning Services. The Weld County Department of Planning Services shall present the agreement to the Board of County Commissioners for final approval. 952094 a T00'd 9Z6T'0N X$/X1 0Z:0T $6/6T/60 GEORGE H. OT[ENHOPP KENNETH F. LIND KIM R. LAWRENCE JEFFREY R. BURNS LIND, LAWRENCE & O7."A'ENHOFF ATTORNEYS AT LAW niE LAW BUILDN+G tall ELEVENTH AVENUE P.O. BOX 326 GREELEY. COLORADO 10632 IMPORTANT TELECOPY NOTICE FAX SHEET DATE: September 19, 1995 TIME: 11:15 a.m. TOTAL NUMBER OF PAGES (INCLUDING COVER SHEET): 4 TO: Weld County Planning Department ATTENTION: Keith Schuett TELECOPIER NUMBER: (970) 352-6312 FROM: Kenneth F. Lind TELECOPIER NUMBER: COMMENTS: Keith, Attached are the Development Standards and Conditions which we will propose at the Commissioner hearing. TELEPHONE (970) 353.2323 (970) 756-9164) TELECOPIER (970) 356-1111 (303) 356-1111 Ken IF YOU DO NOT RECEIVE ALL PAGES OR EXPERIENCE ANY DIFFICULTY WITH TRANSMISSION, PLEASE CONTACT CINDY AT (303) 353-2323. cONPIDENTIALIty NOTICE This facsimile transmission contains information belonging to the sender which is confidential and legally privileged Thin information is only for the use or the individual or entity to whom it was sent as indicated above. If you are not the intended recipient, any disclosure, copying, distribution, or action taken in reliance on the contents of the information is strictly prohibited. if you have received this transmission in error, please call us collect to arrange for its return to us at our. expense. Thank you. This fax was also mailed to the addressee: Yes No 600ii000231 9NICIIIIH MV'l 3117. 952109/4 i1Ti 99C OL6fl 0Z:II 28/61/60 P L 1006 952094 ORIGINAL FILE CONTAINS S LIDES USED AT THE HEARING U SR1059 Hello