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HomeMy WebLinkAbout20092758.tiff• • • • SITE SPECIFIC DEVELOPMENT PLAN AND USE BY SPECIAL REVIEW (USR) APPLICATION FOR PLANNING DEPARTMENT USE DATE RECEIVED: RECEIPT # /AMOUNT # /$ CASE # ASSIGNED: APPLICATION RECEIVED BY PLANNER ASSIGNED: _ Parcel Number 0 5 3 7 _ 0 4 _ 0 _ 0 0 _ 0 0 1 (12 digit number - found on Tax I.D. information, obtainable at the Weld County Assessors Office, or www.co weld.co.us). Legal Description SW/4 , Sectbn 4 , Township eN North, Range 58w West Flood Plain: n/a Zone District: AG , Total Acreage: 10 , Overlay District n/a Geological Hazard: n/a __, Airport Overlay District Ilia ____________ FEE OW NER(S) OF THE PROPERTY: Bringleson Ranch, LLC Name: Work Phone # Home Phone # 970-437-5413 Email Address Address: 48904 County Road 127 City/State/Zip Code New Reimer, CO 80742 Name: Work Phone # Home Phone# Address: City/State/Zip Code Email Address Name: Work Phone # Home Phone # Address: City/State/Zip Code Email Address APPLICANT OR AUTHORIZED AGENT (See Below: Authorization must accompany applications sgned by Authorized Agent) Name: Petro -Canada Resources (USA) Inc. Work Phone # 303-297-2300 Home Phone # N/A Email Address sherri.robbins®petro-canada.com Address: 999 18th Street, Suite 600 City/State/Zp Code Denver Colorado 80202 PROPOSED USE: Amendment of USR-861 for upgrade of Lilli Plant I (We) hereby depose and state under penalties of perjury that all statem ents, proposals, and/or plans subm itted with or contained within the application are true and correct to the best of my (our)knowledge. Signatures of all fee owners of property must sign this application. If an Authorized Agent signs, a letter of authorization from all fee owners must be included with the application. If a corporatbn is the fee owner, notarized evidence must be included indicating that the signatory has to legal authority to sign for the corporatbn. gsS(515 ,t' /✓1 Q t74 9c +' Signature:O�Jne Authorized Agent Date Signature: Owner or Authorized Agent Date EXHIBIT z 2009-2758 • Petro -Canada Resources (USA) Inc. May 26, 2009 Weld County Planning & Building 918 10th Street Greeley, Colorado 80631 Re: Authorization to Sign Use by Special Review Applications Weld County, Colorado Gentlemen: • Please accept this letter as authorization for Ms. Sherri L. Robbins, Permitting Manager for Petro -Canada Resources (USA) Inc. ("PCR"), to execute the referenced applications and all related documents thereto on behalf of PCR. Thank you for your consideration in this regard. Sincerely, PETRO-CANADA RESOURCES (USA) INC. Edward L. McLaughlin President ELM/SLR/1<v Suite 600, 999 18th Street • Denver, CO 80202 Office: (303) 297-2100 • Fax (303) 297-7708 • www.petro-canada.ca • Directors / Officers Petro -Canada Resources (USA) Inc. • • Directors Edward L. McLaughlin Dennis J. Gustafson Scott R. Miller Officers Edward L. McLaughlin Scott R. Miller Hugh L. Hooker Dennis J. Gustafson Kathleen R. Vigil Effective lune I2, 2008 Director Director Director President Vice President, General Counsel & Secretary Secretary Vice President Assistant Secretary • • • Document processing fee If document is filed on paper If document is filed electronically Fees & forms/cover sheets are subject to change. To file electronically, access instructions for this form/cover sheet and other information or print copies of filed documents, visit www.sos.state.co.us and select Business Center. Paper documents must be typewritten or machine printed. -F71ed $125.00 $ 25.00 Colorado Secretary of State Date and Time: 12/26/2006 01:27 PM Id Number: 20061524265 Document number: 20061524265 ABOVE SPACE FOR OFFICE USE ONLY Articles of Organization filed pursuant to §7-90-301, et seq. and §7-80-204 of the Colorado Revised Statutes (C.R.S) I. Entity name: 2. Use of Restricted Words (ifany of these terms are contained in an entity name, true name of an entity, trade name or trademark staled in this document, mark the applicable box)_ BRINGELSON RANCH, LLC (The name of a limited liability company ants( contain the term or abbreviation "limited liability company" "ltd liability company" "limited liability co." "ltd. liability co.", ❑ "bank" or "trust" or any derivative thereof ❑ "credit union" ❑ "savings and loan" ❑ "insurance", "casualty", "mutual", or "surety" 3. Principal office street address: 48904 WCR 127 4. Principal office mailing address (if different from above): (Street name and monber) New Raymer (City) (Province — if applicable) CO 80742 (State) (Postal/Zip Code) United States (Country—iinot US) (Street name and member- or Post Office Box information) (City) (State) (Postal/Zip Code) (Province — if applicable) (Country— if not US) 5. Registered agent name (if an individual): Bringelson OR (if a business organization): (Last) Stacey (First) (Middle) (Suffix) 6. The person identified above as registered agent has consented to being so appointed. 7. Registered agent street address: 48904 WCR 127 ARTORG_LLC (Street name and number) New Raymer (City) CO 80742 (State) (Postal/Zip Code) Page I of Rev. 11/16/2005 • • • 8. Registered agent mailing address (if different from above): (Street name and nnmber or Post Office Box information) (City) (State) (Postal/Zip Code) (Province — if applicable) (County—ifnot US) 9. Name(s) and mailing address(es) of person(s) forming the limited liability company: Schilken Patrick A (if an individual) OR (if a business organization) (if an individual) (Last) (Errs!) (Middle) (Sttgix) 925 W. Kenyon Ave., Unit 1 (Street name and number or Post Office Box information) Englewood CO 80110 (City) U Age States (Postal/Zip Code) (Province - if applicable) (Camay- if not US) (Last) (First) (Middle) (Suffix) OR (if a business organization) (if an individual) (Street name and number or Post Office Box information) (City) rare (Postal/Zip Code) U niied States (Province-ifapplicable) (Coon ety - if not US) (Last) (First) (Middle) (Suffix) OR (if a business organization) (Street name and number or Post Office Box information) (City) ( rat (PostaUZip Code) Une+ States (Province - if applicable) (Comity- if not US) (lfmore than three persons are forming the limited liability company, mark this box O and include an attachment stating the true names and mailing addresses of oil additional persons forming the limited liability company) 10. The management of the limited liability company is vested in managers❑ OR is vested in the members ❑ 11. There is at least one member of the limited liability company. ARTORG_t.LC Page 2 of 3 Rev. l 1 /16/2005 • • 12. (Optional) Delayed effective date: (mm/ddtyyyy) 13. Additional information may be included pursuant to other organic statutes such as title 12, C.R.S. If applicable, mark this box ❑ and include an attachment stating the additional information. Notice: Causing this document to be delivered to the secretary of state for filing shall constitute the affirmation or acknowledgment of each individual causing such delivery, under penalties of perjury, that the document is the individual's act and deed, or that the individual in good faith believes the document is the act and deed of the person on whose behalf the individual is causing the document to be delivered for filing, taken in conformity with the requirements of part 3 of article 90 of title 7, C.R.S., the constituent documents, and the organic statutes, and that the individual in good faith believes the facts stated in the document are true and the document complies with the requirements of that Part, the constituent documents, and the organic statutes. This perjury notice applies to each individual who causes this document to be delivered to the secretary of state, whether or not such individual is named in the document as one who has caused it to be delivered. 14. Name(s) and address(es) of the individual(s) causing the document to be delivered for filing: Schilken Patrick A (Last) (First) 925 W. Kenyon Ave., Unit 1 (Middle) (Suffix) (Street name and number or Post Office Box information) Englewood (City) CO 80110 UrqltdO States (Postal/Zip Code) (Province - fapplicable) (Country- if not US) (The document need not state the true name and address of more than one individual. However, if you wish to slate the name and address of any additional individuals causing the document to be delivered for filing, mark this box ❑ and include an attachment stating the nave and address of such individuals) Disclaimer: This form, and any related instructions, are not intended to provide legal, business or tax advice, and are offered as a public service without representation or warranty. While this form is believed to satisfy minimum legal requirements as of its revision date, compliance with applicable law, as the same may be amended from time to time, remains the responsibility of the user of this form. Questions should be addressed to the user's attorney. • ARTORG_LLC Page 3 of 3 Rev. 11 /1 612 00 5 • Document processing fee If document is filed on paper If document is filed electronically Late fee if entity is in noncompliant status If document is filed on paper If document is filed electronically Fees & forms/cover sheets are subject to change. To file electronically, access instructions for this form/cover sheet and other information or print copies of filed documents, visit www.sos.state.co.us and select Business Center. Paper documents must be typewritten or machine printed. Annual Report filed pursuant to §7-90-301, et seq. and §7-90-50I of the Colorado Revised Statutes (C.R.S) 20061 524265 -Filed ID number: Entity name: Jurisdiction under the law of which the entity was formed or registered: You must complete line 1. $100.00 $ 10.00 $ 50.00 $ 40.00 Colorado Secretary of State Date and Time: 04/16/2008 04:19 PM Id Number: 20061524265 Document number: 20081211877 BRINGELSON RANCH, LLC ABOVE SPACE FOR OFFICE USE ONLY Colorado Notice: Causing this document to be delivered to the secretary of state for filing shall constitute the affirmation or acknowledgment of each individual causing such delivery, under penalties of perjury, that the document is the individual's act and deed, or that the individual in good faith believes the document is the act and deed of the person on whose behalf the individual is causing the document to be delivered for filing, taken in conformity with the requirements of part 3 of article 90 of title 7, C.R.S., the constituent documents, and the organic statutes, and that the individual in good faith believes the facts stated in the document are true and the document complies with the requirements of that Part, the constituent documents, and the organic statutes. This perjury notice applies to each individual who causes this document to be delivered to the secretary of state, whether or not such individual is named in the document as one who has caused it to be delivered. 1. Name(s) and address(es) of the individual(s) causing the document to be delivered for filing: Bringelson Denis (Last) 48904 RD 127 (First) (Middle) (Suffix) (Street name and number or Post Office Box information) New Raymer CO 80742 (City) (State) (Postal/Zip Code) (Province - if applicable) (Country - if not US) (The document need nor state the true come and address of more than one individual. flowerer, if you wish to stole the name and address of any additional individuals causing the document to be delivered for filing. mark this box ❑ and include an attachment stating the name and address of such individuals) • REPORT Page I of 2 Rev. 01/01/2008 • • ❑ Mark the box if information requested below is current in the records of the Secretary of State OR complete Questions 2 through 7. 2. Principal office street address: 3. Principal office mailing address: (if different from above) 48904 WCR 127 (Street name and number) New Raymer CO 80742 (City) UnTOStates (Postal/Zip Code) (Province - if applicable) (Country - if not US) (Street name and number or Post Office Box information) (City) (Slate) (Portal/Zip Code) (Province- if applicable) (Country- if not US) 4. Registered agent name: (if an individual) Bringelson OR (ifa business organization) Denis (Last) (First) (Meddle) (Suffix) 5. The person identified above as registered agent has consented to being so appointed. 6. Registered agent street address: 7. Registered agent mailing address: (if different from above) 48904 WCR 127 (Street name and 'norther) New Raymer CO 80742 (City) (State) (Postal/Zip Code) (Street name and number or Post Office Box information) (City) (Stale) (Postal/Zip Code) (Province - if applicable) (Cowin), — if not US) Disclaimer: This form, and any related instructions, are not intended to provide legal, business or tax advice, and are offered as a public service without representation or warranty. While this form is believed to satisfy minimum legal requirements as of its revision date, compliance with applicable law, as the same may be amended from time to time, remains the responsibility of the user of this form. Questions should be addressed to the user's attorney. • REPORT Page 2 oft Rev 01/012008 R�! July 23, 2009 Mr. Kim Ogle Interim Director Weld County Planning Services 918 Tenth Street Greeley, CO 80631 1/ f}f 2j ) /J (L/ % O01 -6-04-6057(g L1-.w5-tTTRITS `0 6C6 -0Q -6Y5-7-7 RE: Building Permit Applications for Concrete Equipment Foundations at Grover Compressor Station (USR-1703) and Lilli Gas Plant (USR-861) Dear Mr. Ogle: Petro -Canada Resources (USA) Inc. is respectfully submitting the Building Permit Applications for the concrete equipment foundations at the Grover Compressor Station (USR -1703) and the Lilli Gas Plant (USR-861) for your review. Per my conversation with you and Mr. Thomas Honn earlier this month, PCR is anticipating approval to construct the concrete foundations once the Grading Permit and Building Permit applications have been approved. The Grading Permit Applications for both projects have been submitted to Weld County Planning. PCR understands that the application for the Grover Compressor Station will not be approved until after USR-1703 has been approved in September 2009. We request that the information be reviewed in an expedited manner so that PCR may proceed with the foundation construction, which we understand is at our "own risk" at the Lilli Gas Plant. The following documentation has been attached for your review: • Building Permit Applications o Grover Inlet Slug Bottle Foundation o T-171 Amine Contactor Foundation — Lilli Gas Plant o T-172 Amine Stripper Foundation — Lilli Gas Plant o Amine Reboiler Skid Foundation — Lilli Gas Plant • Building Permit Application Fees for each application (4) • Copy of the Applications for Fire Department Notification Approval Please feel free to contact me at 303-350-1171 or sherri.robbins@petro-canada.com should you have additional questions or require additional information. Thank you for your time. Sincerely, Sherri L. Robbins Permitting Manager 999 18th Street, Suite 600 Denver, CO 80202 Phone: 303.297.2100 Fax: 303.297.7708 C)) W • • • Pr! June 29, 2009 • • Mr. Thomas Honn Director Weld County Planning & Building 918 10th Street Greeley, Colorado 80631 RE: REQUEST TO CONSTRUCT EQUIPMENT FOUNDATIONS LILLI GAS PLANT USR — 861 Dear Mr. Honn: Petro -Canada Resources (USA) Inc. (PCR) purchased the assets of Walsh Production, Inc. on December 3, 2008 and plans to upgrade the equipment at the facility during 2009-2010. PCR is respectfully requesting permission to begin construction of concrete equipment foundations for the planned upgrades at the Lilli Gas Plant, which is located north of New Raymer, CO. The request is being made as the construction of the concrete equipment foundations will not change the land use described in USR-861. PCR understands that moving forward with the concrete equipment foundations would be "at our own risk" until the amended USR has been approved. PCR plans to submit an amended USR application on Thursday, July 2, 2009 which will detail all plans of the upgrade. Baumberger & Associates has been working with PCR on the project and provides the following information about the foundations, which are required for each of the proposed equipment, which is shown on the attached plot plan: • Equipment skids: o 12' wide x 40' long. o Foundations are concrete matts with pedestals at skid steel crossmembers. • Air coolers: o Foundations are matts with pedestals at the legs of the cooler or drilled piers. • Vessels: o The foundations may be matt and pedestal or mono slab. • Pipe rack: o The foundations are 24" drilled piers. The foundation drawings are being developed therefore they are unavailable for submittal for your review. These concrete foundations are for the equipment only and not for any buildings. PCR is asking for an expedited approval for the foundation construction so that the construction may begin as soon as possible in order to avoid delays caused by weather. 999 18th Street, Suite 600 Denver, CO 80202 Phone: 303.297.2100 Fax: 303.297.7708 $ • • • • The plant upgrade plans do require the construction of two buildings and the building permit applications will be submitted in the near future. Please find attached a copy of the site plan that illustrates the location of the existing equipment as well as the proposed equipment location. The site plan shows the existing stormwater retention ponds as well. In addition to the site plan, please find attached copies of the Preliminary Drainage Report, a Road Access Map, a copy of the Water Well Permit and the Surface Use Agreement that PCR has in place with the landowner, Mr. Bringelson. PCR is also asking that the Lilli Gas Plant USR (amended) be reviewed on the same schedule as our recently submitted USR for the Grover Compressor Station. Jacqueline Hatch-Drouillard has been assisting PCR with the Grover Compressor Station USR which was submitted on June 2, 2009 to the Longmont office. PCR staff is available at any time to discuss this request with you and to address any questions or concerns that you may have regarding the project. Should you have any questions or concerns, please feel free to contact me at 303-350-1171 (office), 303-549-7684 (cell) or at sherri.robbins@petro-canada.com. Thank you for your time and consideration and I look forward to receiving approval to move forward with the project. Sincerely, 4.i Sherri Robbins Permitting Manager Attachments: Lilli Gas Plant Site Plan Road Access Map Preliminary Drainage Report Water Well Permit — copy Surface Use Agreement • • • SITE SPECIFIC DEVELOPMENT PLAN AND USE BY SPECIAL REVIEW (USR) QUESTIONNAIRE The following questions are to be answered and submitted as part of the USR application. If a question does not pertain to your use, please respond with "not applicable", with an explanation as to why the question is not applicable. 1. Explain, in detail, the proposed use of the property. Petro -Canada Resources (USA) Inc. (PCR) is submitting this Amendment to Use by Special Review Permit application to the Weld County Department of Planning Services for upgrade/renovation of the Lilli Gas Processing Facility located in SW/4 Section 4 T8N R58W. PCR obtained the assets at the Lilli Gas Plant in December 2008 from Walsh Production, Inc. PCR intends to drill and complete additional wells in the area. To accommodate the expected increase in gas production, the plant will be upgraded from its existing capacity of 6 MMCFD to a total capacity of 21 MMCFD. The purpose of the upgraded plant will be to recover Natural Gas Liquids (NGL's) and process the gas for sales. USR-861 was approved in 1989 by Red Wave. LTD. The existing plant was installed in 1996 after being relocated from the Aristocrat Field in Weld County, CO. PCR has an existing surface easement agreement for the property underlying the Lilli Gas Plant. The original agreement was executed in 1995. The existing Plant is a refrigerated, JT plant with a 6 MMCFD capacity. The plant was originally built by Tidewater for Aristocrat Field and relocated to the Lilli site in 1996. The plant utilizes propane refrigeration to cool the gas prior to expansion across a JT (Joule Thompson) valve to further cool the gas and condense liquefiable hydrocarbon components. The liquefied hydrocarbons are stabilized in a Product Stabilizer tower to produce Natural Gas Liquids (NGL's) which are stored in high pressure propane storage tanks for sale by truck. Residue gas is compressed and re -injected into the Lilli reservoir as part of the Lilli field gas cycling project. A detailed discussion of the process (Tidewater and Ortloff Engineers) is included in the noted attachments. Petro -Canada Resources (USA) Inc. 1 Lilli Gas Plant • • • PCR intends to increase the plant capacity to 21 MMCFD by adding a 15 MMCFD capacity cryogenic processing plant. Like the JT plant, the cryogenic plant will use propane refrigeration to cool the gas before expansion. However, the cryogenic plant will use an expander instead of a JT valve. The expander allows the process to capture part of the work generated by the pressure drop and allows greater cooling compared to the JT valve. With lower temperature, more liquefiable hydrocarbons are recovered. The upgraded facility will include a new computer based process control system that will be capable of shutting down the facility in the event of potentially unsafe operating conditions. 2. Explain how this proposal is consistent with the intent of Weld County Code, Chapter 22 of the Comprehensive Plan. This application has been compiled in accordance with the Weld County Zoning Ordinance dated December 1, 1999 and the Weld County Comprehensive Plan dated March 25, 1999. The proposed compressor station plan conforms to many of the goals and policies outlined in Weld County's Comprehensive Plan: • No net loss of productive agricultural land • No impact on irrigated agricultural land • Enhanced recovery of the County's oil and gas natural resources • Installation of facilities consistent with adjoining oil and gas activities. 3. Explain how this proposal is consistent with the intent of the Weld County Code, Chapter 23 (Zoning) and the zone district in which it is located. The Lilli Gas Plant site is in the SW/4 of Section 4 T8N R58W, approximately 5 miles northwest of New Raymer, Colorado. The gas plant is located on property that is zoned for agricultural use. The plant has no impact on agricultural land. 4. What type of uses surround the site (explain how the proposed use is consistent and compatible with surrounding land use). The Lilli Gas Plant is located in the SW/4 of Section 4 T8N R58W, approximately 5 miles northwest of New Raymer, Colorado. The property is zoned for agricultural use. The station will have no impact on agricultural land. Petro -Canada Resources (USA) Inc. 2 Lilli Gas Plant • i • Adjoining land to the proposed site is used for grazing, limited agricultural development, and oil and gas production. Entrance to the site is north of Weld County Road 96. The site does not currently have a security fence, just a 3 -strand barbed wire fence that PCR does not intend to replace or upgrade. The nearest residential structures to the Lilli Gas Plant are located approximately 4 miles south of the site. The proposed upgrade will enhance the ultimate recovery of mineral resources. There are no expected adverse impacts on historical, archaeological or scenic resources. 5. Describe, in detail, the following: a. Number of people who will use this site: The gas plant operates 365 days per year and 24 hours per day. The gas plant is manned by 2-3 PCR employees. b. Number of employees proposed to be employed at this site: The gas plant is operated by 2-3 employees. The number of people on location at the site will vary due to construction and maintenance activities, but once in operational mode after the upgrade/renovation, there will be 2-3 employees will be at the site. c. Hours of operation: The compressor station will operate 365 days per year and 24 hours per day. d. Type and number of structures to be erected (built) on this site: The proposed upgrades will include the following equipment: • Amine Gas Treating to remove carbon dioxide • Molecular Sieve Dehydration • Propane Refrigeration • Cryogenic Expander Gas Processing Petro -Canada Resources (USA) Inc. 3 Lilli Gas Plant • • Additional support equipment will be installed for the equipment mentioned above. A facility plot plan is included in the attachments. PCR has an office facility at the Lilli Gas Plant that has a toilet. The Septic Permit for the existing toilet facilities has been completed by Northern Colorado Geotech and will be submitted to Weld County Department of Public Health in the near future. A copy of the application has been attached. Anti -bacterial hand sanitizers will be available. Bottled water will be available for drinking while on location. The plant has several pole -mounted lights already existing on location. e. Type and number of animals, if any, to be on this site: PCR has not and does not plan or anticipate housing, feeding, or maintaining any animals at the Lilli Gas Plant. f. Kind of vehicles (type, size, weight) that will access this site and how often: During the construction phase, it is anticipated that there will be approximately 20 personnel on the site Construction equipment shall include backhoes, small (15 — 25 ton) cranes. Large cranes (80 -110 ton) will be used for one day to set the larger equipment. Other heavy-duty vehicle traffic will occur during the construction phase with trucks wearing up to 40,000 lbs. Vehicles on location daily will include % ton and one ton pickups. Construction and maintenance vehicle sizes and types will vary depending on the contractor's equipment and the type of maintenance required. g. Who will provide fire protection to this site: New Raymer Fire Department 229 Baird Street New Raymer, CO 80742 970-437-5713 An automated emergency shut down system monitors the operating conditions at the plant and will shut down the station in the event of an emergency. Petro -Canada Resources (USA) Inc. 4 Lilli Gas Plant • • A callout system, operated on an uninterruptible power supply, will notify plant operators of plant shutdowns and operational problems. Portable, Purple K or equivalent fire extinguishers will be stationed around the site. In the event of a major fire, the emergency shutdown system will shut off available fuel for the fire. h. Water source on the property (both domestic and irrigation): The Lilli Gas Plant does not have any water sources on the property. Water is provided a well that is approximately 1500 ft. from the North section and 1100 ft. from the West section line. A copy of the Well Permit is attached and the Well Permit Number is 163306. Restroom facilities are present at the site. A Septic Permit is being completed and a copy is attached for review. Anti- bacterial hand sanitizers will be made available at all times. Bottled water for drinking purposes will also be made available. The nearest surface water feature in,the area is an un-named stream 187' west of the plant. According to the flood plain maps maintained by Weld County Department of Planning Services and maps published by the USGS (McCain and Hotchkiss, 1975), the proposed site does not occur in a flood hazard area. A copy of the Stormwater Management plan is attached for review as well as a copy of the permit from the Colorado Department of Health. i. Sewage disposal system on property (existing and proposed). PCR employees have access to washroom facilities at the PCR office. Northern Colorado Geotech has been evaluating the existing leach field for correct sizing and acceptability. A Septic Permit Application will be submitted to Weld County Department of Public Health in the near future. A copy of the application is attached for review. Petro -Canada Resources (USA) Inc. 5 Lilli Gas Plant • j. If storage or warehousing is proposed, what type of items will be stored? The gas plant will not be utilized as a storage yard for equipment parts and/or field equipment as well as other various types of oilfield equipment. 6. Explain the proposed landscaping for the site. PCR will utilize 3/4" road base on the entire site. PCR will control noxious weeds by mowing or through the application of herbicides as necessary. Weeds will not be allowed to grow higher than 12" along the access and within the plant site. The proposed compressor station currently has several pole -mounted lights, 400 watt, 25 foot poles. The gas plant currently has a 3 strand barbed wire fence. PCR does n have any plans at this time to upgrade the fence. Vehicle traffic to and from the site will be minimal. The proposed equipment and buildings will be located on concrete foundations. The Grading Permit Application and the Building Permit Application for the foundation will rre submitted to Weld County as soon as possible. 7. Explain any proposed reclamation procedures when termination by the Use by Special Review activity occurs. Upon termination of the project, the gas plant site would be reclaimed in accordance with the rules and regulations of the Colorado Oil & Gas Conservation Commission. 8. Explain how the storm water drainage will be handled on the site. PCR has prepared a Stormwater Management Plan for the compressor station and for its construction activities and has obtained a permit from the Colorado Department of Public Health and Environment (CDPHE). Both documents are attached. Construction activity will include the use of silt fences and retention ponds for stormwater from the disturbed construction area as required. PCR will insure its construction contractor(s) minimize construction dust by utilizing road base materials and spraying with water as required. Petro -Canada Resources (USA) Inc. 6 Lilli Gas Plant • • • 9. Explain how long it will take to construct this site and when construction and landscaping is scheduled to begin. The upgrades to the Lilli Gas Plant location is expected to begin within two weeks of obtaining the required permits. The existing plant will remain operational during the approximate six months of construction. The estimated maximum work force during construction at the gas plant will be twenty (20) personnel. Construction personnel will work from 7:00 a.m. to 5:30 p.m. Monday through Saturday. Construction equipment will include backhoes and small (15 -25 ton) cranes. 10. Explain where storage and/or stockpile of wastes will occur on this site. Normal waste will be disposed of utilizing commercial dumpster services and will be removed from the proposed site as needed. All waste will be stored in appropriate storage containers on location until removal. Petro -Canada Resources (USA) Inc. 7 Lilli Gas Plant • • • Prvi July 28, 2009 • • Mr. Kim Ogle Interim Director Weld County Planning Services 918 Tenth Street Greeley, CO 80631 RE: Lilli Gas Plant — Amendment to USR-861: Section 4 T8N R58W Boneyard USR Application: Section 5 T8N R58W Dear Mr. Ogle: Enclosed please find the noted Use by Special Review application along with the required attachments and documentation for your review. Also enclosed are two checks in the amount of $2,500.00 — one for the Lilli Gas Plant parcel and the other for the Boneyard parcel — for the Weld County processing fees. Please let me know if I have provided the incorrect amount. Please advise if you have any questions and thank you for your assistance with our application. PETRO-CANADA RESOURCES (USA) INC. Sincerely, ght/lt Sherri Robbins Permitting Manager Enclosures 99918th Street, Suite 600 Denver, CO 80202 Phone: 303.297.2100 Fax: 303.297.7708 • • • APPLICATION FOR USE BY SPECIAL REVIEW AMENDMENT TO USR-861 TOWNSHIP 8 NORTH, RANGE 58 WEST SECTION 4 PARCEL NO. 053704000001 COUNTY OF WELD STATE OF COLORADO • APPLICANT: !nil PETRO-CANADA RESOURCES (USA) INC. 999 18T" STREET, SUITE 600 DENVER, CO 80202 • • • • • • Pr! 1.0 INTRODUCTION Petro -Canada Resources (USA) Inc. Amendment to USR-861 Lilli Gas Plant Petro -Canada Resources (USA) Inc. (PCR) is submitting this Amendment to Use by Special Review permit (USR-861) with updated data to Weld County Department of Planning Services describing its existing and planned operations for the Lilli Gas Processing Plant ("Plant"). The Lilli plant is located in the SW/4 of Section 4, Township 8 North, Range 58 West and is approximately 5 miles northwest of the town of New Raymer, Colorado. The plant is owned and operated by PCR. PCR has an existing Surface Easement and Use Agreement dated 10/25/1995 for the property underlying the proposed processing plant. A copy is attached. The plant will process a maximum of 21,000,000 cubic of feet of natural gas per day (21 MMCFD). 2.0 BACKGROUND INFORMATION PCR purchased Walsh Production Company effective December 3, 2008. PCR intends to drill and complete additional wells in the area. To accommodate the expected increase in gas production, the Plant will be upgraded from its existing capacity of 6 MMCFD to a total capacity of 21 MMCFD. The purpose of the upgraded plant will be to recover Natural Gas Liquids (NGL's), and process the gas for sales. The proposed upgrades will include the following and associated equipment: - Amine Gas Treating to Remove Carbon Dioxide ➢ Molecular Sieve Dehydration ➢ Propane Refrigeration ➢ Cryogenic Expander Gas Processing A facility plot plan is included in the attachments. 2.1 LILLI GAS PROCESSING PLANT LOCATION The Plant is located in SW/4 of Section 4 T8N R58W, approximately 5 miles northwest of New Raymer, Colorado. Adjoining land to the site is used for grazing, limited agricultural development and oil and gas production. • • • • • The existing plant was installed in 1996 after being relocated from the Aristocrat Field in Weld County, Colorado. 2.2 SURFACE WATER FEATURES The nearest surface water feature in the area is an un-named stream 187' west of the plant. According to the flood plain maps maintained by the Weld County Department of Planning Services and maps published by the USGS (McCain and Hotchkiss, 1975), the proposed site does not occur within a flood hazard area. PCR will prepare a Stormwater Management Plan and obtain a permit from the Colorado Department of Public Health prior to the start of construction. 2.3 AIR EMISSION PERMITS PCR has Air Permits for the equipment operating at the plant and has applied for Air Permits for the upgrade. A copy of the applications for upgrade are attached. 3.0 FACILITY DESCRIPTION The existing Plant is a refrigerated, JT plant with a 6 MMCFD capacity. The plant was originally built by Tidewater for Aristocrat Field and relocated to the Lilli site in 1996. The plant utilizes propane refrigeration to cool the gas prior to expansion across a JT (Joule Thompson) valve to further cool the gas and condense liquefiable hydrocarbon components. The liquefied hydrocarbons are stabilized in a Product Stabilizer tower to produce Natural Gas Liquids (NGL's) which are stored in high pressure propane storage tanks for sale by truck. Residue gas is compressed and re -injected into the Lilli reservoir as part of the Lilli field gas cycling project. A detailed discussion of the process (Tidewater and Ortloff Engineers) is included in the noted attachments. PCR intends to increase the plant capacity to 21 MMCFD by adding a 15 MMCFD capacity cryogenic processing plant. Like the JT plant, the cryogenic plant will use propane refrigeration to cool the gas before expansion. However, the cryogenic plant will use an expander instead of a JT valve. The expander allows the process to capture part of the work generated by the pressure drop and allows greater cooling compared to the JT valve. With lower temperature, more liquefiable hydrocarbons are recovered. The upgraded facility will include a new computer based process control system that will be capable of shutting down the facility in the event of potentially unsafe operating conditions. 2 • • • Fr! 3.1 MAJOR PLANT EQUIPMENT Process flow diagrams for the plant are included in the attachments which identify the major equipment at the plant. 3.2 STATION UTILITIES Morgan County REA provides electric service for the facility. 3.3 STATION ENVIRONMENTAL IMPACTS The nearest residences to the Plant are located approximately 4 miles south of the site. The proposed upgrade will enhance the ultimate recovery of mineral resources. There are no expected adverse impacts on historical, archaeological or scenic resources. • 3.4 STATION NOISE MITIGATION There will be no incremental noise increase from the upgraded facilities. 4.0 STATION OPERATIONS • The plant operates 365 days per year, 24 hours per day. The existing plant and proposed upgrades are designed to operate unattended; however personnel will be onsite approximately 8-hrs per day, 5 -days a week. 4.1 EMERGENCY SHUT DOWN AND FIRE SUPPRESSION SYSTEMS An automated emergency shut down system will monitor operating conditions at the plant and will shut down the plant in the event of an emergency. The upgraded facility will include a new computer based process control system that will be capable of shutting down the facility in the event of potentially unsafe operating conditions. The process buildings will be equipped with fire detectors and combustible gas monitors which will initiate an emergency station shutdown. 3 • • • • • A callout system, operated on an un-interruptible power supply, will notify plant operators of shutdowns and operational problems when the operators are not at the facility. PCR maintains written emergency notification procedures. 4.2 WASTE DISPOSAL Normal waste will be disposed of utilizing commercial dumpster services. All waste is properly disposed of. Other waste from the facility will include: 1) Used compressor lube oil 2) Lube oil or hydrocarbon liquid contaminated rags 4.3 STATION SITE MAINTENANCE PCR utilizes 3/4" roadbase on all areas of the site which are accessible by vehicles or personnel in their routine operations. PCR controls noxious weeds by mowing or the selected application of herbicides as necessary. Vehicle traffic to and from the site is minimal. Operators visit the site during the week and on callouts. 4 Petro -Canada Resources (USA) Inc. Lilli Gas Processing Plant Preliminary Drainage Report Project Description: Site Name: Total Site Area: Location: Site Location: Overview: Lilli Gas Processing Plant 9.71 +/- Acres SW/4 Sec. 4 T8N R58W The Lilli Gas Processing Plant will be located approximately 5 miles northwest of New Raymer, Colorado. Access to the site is from Weld County Road 96. The expansion of the Lilli Gas Processing Plant will accommodate the increase in gas production for the additional wells drilled in the Grover Field area. The expansion will include an amine gas treating system, a molecular sieve dehydration unit, propane refrigeration equipment, cryogenic expander gas processing skids, a Natural Gas Liquids (NGL) sales pipeline, and a new residue gas sales pipeline. The existing facility is a propane refrigerated 1T process (Joule Thompson) liquids gathering plant. The liquefied hydrocarbons that are liberated from the gas through refrigeration are stored on site until loaded for sales on to a truck. Existing Conditions: The proposed location is relatively flat. The adjoining land is used for grazing, limited agricultural development, and oil and gas production. Water Quality Capture Volume (WQCV): As prescribed by the Urban Drainage and Flood Control District in the Urban Storm Drainage Criteria Manual, Volume 3, Section 4 a 40 -hour drainage time was used in the WQCV to calculate the watershed inches required for the containment design volume (see Attachment 1) Imperviousness: Runoff coefficients published by the American Society of Civil Engineers have been used as the basis of the imperviousness calculations in Attachment 1. As this facility is composed of multiple elements a weighted average of the imperviousness was calculated for the WQCV calculations (see Attachment 1). Containment Sizing: The containment structures that have been chosen are earthen catchment basins that are sized to be of sufficient volume to contain the anticipated runoff from this site. Calculations of the containment volume are included in Attachment 1. liPage Attachment 1- Preliminary Drainage Report Required Storage Volume A) Tributary Area's Imperviousness Ratio (I = la/100) Character of Surface: Inlet Compressor Skid: Residue Compressor Skid: (4) 1T Process Skids: (3) Slug Stabilizer Skids: Dhydration Unit: (6) Cryo Process Skids: Amine Treating Building: Control Building: Existing Office: Inlet Filter & Metering Building: Shop Building: Access Road: Gas Plant & Boneyard Pad: TOTAL AREA: Area (ft3) 2,075 1,360 1,819 1,139 Imperviousness 65.0 65.0 65.0 65.0 65.0 65.0 85.0 85.0 85.0 85.0 85.0 540 3,594 4,365 1,205 300 1,228 1,454 30,475 82.5 373,346 422,900 7.5 15.9 (I, = 100% if all paved and roofed areas) B) Contributing Watershed Area, Including PPD Area C) Water Quality Capture Volume (WQCV) (WQCV = a * (0.91 * I3 - 1.19 *12+ 0.78 * I) 6 -hr drain time a = 0.7 12 -hr drain time a = 0.8 24 -hr drain time a = 0.9 40 -hr drain time a = 1.0 D) Design Volume: ([WQCV / 12 ] * Area = Volume) Catchment Basin Design Conditions la 15.9 % Average of Light Industrial Average of Light Industrial Average of Light Industrial Average of Light Industrial Average of Light Industrial Average of Light Industrial Average for roofs Average for roofs Average for roofs Average for roofs Average for roofs Average for Asphault & Concrete Sandy Soils, flat, 2% or less Weighted Average Imperviousness i= 0.16 Area= 422,900 Square feet Area= 9.71 Acres WQCV= 0.10 Watershed inches a= 1.00 Volume= 3,440 Volume= 613 Cubic feet Barrels A) Required Containment B) Catchment Basin Containment Basin Length: Basin Width: Basin Depth: C) Containment Review Required Containment: Provided Containment: Volume= 3,440 Cubic feet Basin A Basin B 70 feet 70 feet 15 feet 15 feet 2 feet 2 feet 3,440 Cubic feet 4,200 Cubic feet Containment is suffcient • • • • PEIROCANADA Waste Management Plan Petro -Canada Resources (USA), Inc Lilli Gas Processing Facility Amended USR-861 Purpose The purpose of the plan is to project the quantities and types of waste that will be generated through operation of the Lilli Gas Processing Facility and to detail the management and disposition of this waste. The plan will further outline the operational chemicals that will be stored on -site and that may require future disposal. Objective The objective of this plan is to ensure waste generated at the Lilli Gas Processing Facility is managed according to all Local, State and Federal regulations. Further the plan will define operational chemicals used or stored on site requiring specific disposal pathways. The plan is written to provide training and guidance to site workers to ensure all materials are properly handled and disposed. Operational Description The Lilli Gas Processing Facility receives natural gas produced from PCR's Grover and Lilli fields. The natural gas is processed to enable sale of the gas. The plant is located at SW/4, Section 4, Township 8 N, Range 58W, approximately five miles northwest of New Raymer, CO. 999 18th Street, Suite 600 Denver, CO 80202 Phone: 303.297.2100 Fax: 303.297.7708 • • • Operational Chemicals Stored On Site The following materials will be stored at the Lilli Gas Processing Facility to support operations and have specific disposal requirements: • 4 - 50 gallon lube oil day tanks for compressors stored in secondary containment. • 3 - 500 gallon lube oil tanks stored in secondary containment. • 3 - 300 gallon glycol tanks stored in secondary containment. • 300 barrel produced water tank stored in secondary containment. • 500 gallon Ethylene Glycol tank in secondary containment for future gas dehydration facility • 8500 gallon Methanol tank in secondary containment for hydrate control • 500 barrel Amine tank stored in secondary containment. Projected Waste Streams and Volumes Below is a list of projected waste streams and monthly volumes: • 150 gallons of used lube oil • 5 barrels of used antifreeze • 5 barrels used Ethylene Glycol • 500 barrels of produced water Waste Disposition The following describes the disposal path for each of the waste streams outlined in the section above: • Used lube oil will be managed and disposed of by PCR. An approved oil recycler will reclaim the oil. PCR will assure oil is disposed of according to all Local, State, and Federal regulations and require the subcontractor to submit disposal records to PCR • Used anti -freeze will be managed by PCR. PCR's subcontract will include proper disposal according to all Local, State, and Federal regulations and require the subcontractor to submit disposal records to PCR. • • • • Used EG will be managed by PCR. PCR's subcontract will include proper disposal according to all Local, State, and Federal regulations and require the subcontractor to submit disposal records to PCR • Produced water will be managed and disposed of by PCR. Disposal will be in accordance with all Local, State and Federal laws. • Contact information for company responsible for PCR's waste disposal is: Tri State Oil 1770 Otto Road Cheyenne, WY 82001 303-825-0742 Non -routine waste (spills and unplanned releases) A Spill Control and Counter Measures (SPCC) plan will be developed to outline appropriate actions in the event of a spill. The plan will be specifically developed for the Lilli Gas Processing Facility prior to initiation of start-up activities. The plan will cover secondary containment requirements, response actions, and waste disposition and disposal in the event of a spill or release. PCR has detailed policies and procedures in place that will be applied to the specifics of any spill or release resulting from the Grover Lilli Gas Processing Facility operations. PCR's SPCC plan is written in accordance with requirements set forth by the Environmental Protection Agency. Prig • DUST ABATEMENT PLAN Lilli Gas Processing Facility Amended USR-861 During the construction phase of the project, Petro -Canada Resources (USA) Inc. (PCR) will utilize water trucks to maintain dust suppression. Also, the Storm Water Management Plan will be followed to mitigate soil erosion during the construction phase. After construction of the Lilli Gas Plant is completed the site will be stabilized using native vegetation, which will not be allowed to grow over 12" high. Additionally, PCR will use three quarter inch road base, at a minimum on all permanent roadways. In addition, a water truck will be utilized to control dust after construction, if required. • • 999 18th Street, Suite 600 Denver, CO 80202 Phone: 303.297.2100 Fax: 303.297.7708 • • • Petro -Canada Resources (USA), Inc. LILLI GAS PROCESSING PLANT Cryogenic NGL Recovery Unit Process Description • prm • • • Walsh Production, Inc Ortloff Engineers, Ltd. Project No. 730701 III. PROCESS DESCRIPTION Lily Gas Processing Plant NGL Recovery Unit Gas Subcooled Process (GSP) Technology A. NGL Recovery Unit Refer to the Process Row Diagram in Section V of this Process Design Package while reviewing this description. The process technology employed in the Lily Gas Processing Plant train is Ortloffs proprietary Gas Subcooled Process (GSP) design. This section is intended as an introduction to the process design with a description of the function of the major equipment items. The process control philosophy is covered separately in Section V of this Process Design Package. Ethane Recovery Mode The "Design" feed composition of Section II (Basis of Design) process data is used throughout this section of the process description when the plant is operating at a 90+% (full ethane recovery) level. Feed gas from the upstream Gas Dehydration and Filtration Units (by others) flows through an inlet flow meter, where the inlet volume to the NGL Recovery Unit is measured. This measured flow volume is used in the control system to set flows elsewhere in the process. After the inlet flow element, the gas splits into two streams. The first stream, about 23% (volume of feed gas), is routed to the Demethanizer Reboiler (Ethane Recovery Mode), E-10, where it provides reboil heat to the bottom of the Demethanizer, C-01. The flow rate of this first stream is controlled by the Demethanizer bottoms temperature, thereby controlling the bottoms liquid methane content. After this, the stream is then routed to the Demethanizer Lower Side Reboiler, E-11, where it is cooled by cross -exchange with liquids from the Demethanizer bottoms. The second stream, about 77% (volume of feed gas), is routed to the Feed Gas / Residue Gas Exchanger, E-01, where it is cooled by cross exchange with the cool residue sales gas. The feed gas splits provide the needed heat input to the column and maximize cooling of the inlet gas. After the feed gas leaves the exchangers, it recombines and flows to the Dry Gas Chiller, E-04, a shell and tube exchanger ("kettle" type design), where it is further cooled by external propane refrigeration before entering the Cold Feed Gas Separator, V-01, where the vapors are separated from the condensed liquids. 3DO307011PDP1C015ection III (Process Descnption)IPmcess Description.doc 5/13108,1153 an onion Proprietary Information Page 1 of 3 • • Walsh Production, Inc Ortloff Engineers, Ltd. Project No. 730701 Lily Gas Processing Plant NGL Recovery Unit Gas Subcooled Process (GSP) Technology The liquids from the Cold Feed Gas Separator, V-01, are flashed on level control and routed to Demethanizer, C-01, at a lower mid -column feed location. The cool vapor from the Cold Feed Gas Separator, V-01, then flows to two parallel exchangers. This cool vapor is divided so that about 82% (volume of feed gas) feeds the Cold Feed Gas / Residue Gas Exchanger, E-02, and about the remaining 18% (volume of inlet gas) feeds the Demethanizer Upper Side Reboiler, E-12. The flow split is controlled to maximize cooling of inlet gas while providing the needed heat input to Demethanizer, C-01. Upon exiting these two exchangers, the cold inlet gas stream recombines and enters the Expander Separator, V-02, where additional condensed liquid is removed. The cold vapor leaving this vessel flow splits where the majority of the gas stream, about 78% (volume of feed gas), flows to the turbo expander end of the Turbo Expander / Recompressor, EC -01. The liquids from the Expander Separator, V-02, are flashed on level control and routed to Demethanizer, C-01, at an upper mid -column feed location. The cold feed gas is partially condensed as it flows through the turbo expander. The pressure of the gas is reduced by flowing through nozzles that direct the gas flow onto the outer edges of a rotating wheel, where the pressure is further reduced as it flows to the center of the wheel and out of the unit. Work is produced by the forced rotation of this wheel which drives the recompressor end of the Turbo Expander / Recompressor, EC -01. The recompression process will be described later in the document. The two phase stream exits the turbo expander and flows to the Demethanizer, C-01, and enters at an upper mid -column feed location. The remaining portion of the Expander Separator, V-02, cold vapor, about 22% (volume of feed gas), flows to the Demethanizer Subcooler, E-03, where the cool vapor is completely condensed and subcooled by cross - exchange with cold residue gas. The condensed stream then exits the Demethanizer Subcooler, E-03, and is flash expanded to Demethanizer, C- 01, operating pressure and then fed as the top reflux to the Demethanizer, C-01. The condensed and subcooled stream from Demethanizer Subcooler, E-03, provides the top reflux to the rectification section of Demethanizer, C-01. In the Demethanizer, a combination of the ethane in the vapor portion of the turbo expander outlet stream and in the vapors rising from the tray below the turbo expander feed are contacted by the cold top reflux stream in the packing above the turbo expander feed. As a result, much of the remaining ethane is condensed and thus recovered. JMIS307011P0P1C0/Setlion III (Process Description)\Process Desabtiondcc 5/12/0e,11.53 AM Ortloff Proprietary Information Page 2 of 3 Walsh Production, Inc Ortloff Engineers, Ltd. Project No. 730701 Lily Gas Processing Plant NGL Recovery Unit Gas Subcooled Process (GSP) Technology Because the portion of Expander Separator, V-02, cold vapor stream used as the top reflux contains propane and ethane, some equilibrium losses of propane and ethane are expected at this top column feed point. Within the Demethanizer, C-01, the vapors flowing up the column are partially condensed and rectified by the two reflux streams feeding the top section of the column. This creates a downward flow of ethane and heavier hydrocarbons toward the bottom of the column. Meanwhile, in the lower section of the column, the Demethanizer Upper Side Reboiler, E-12, and Demethanizer Lower Side Reboiler, E-11, and Demethanizer Reboiler (Ethane Recovery Mode), E-10, are partially vaporizing the liquids. The resulting vapors from the Demethanizer reboilers flow up the column, thereby stripping the methane and lighter components from the hydrocarbon liquids flowing downward through the column. Sufficient vapors must be generated to provide a Demethanizer bottoms liquid stream that will meet the methane content specification. Sufficient heat is provided by the Demethanizer Reboiler (Ethane Recovery Mode), E-10, to keep the methane / ethane ratio of the NGL product below 2.0% on a mass basis for the maximum ethane recovery mode operation. The actual methane / ethane ratio is determined using the bottoms chromatograph. The liquid from the bottom of Demethanizer, C-01, is the NGL Product from the plant. It flows from the bottom of the Demethanizer, C-01, to battery limits where it is then boosted and routed to the pipeline (by others). From the overhead of Demethanizer, C-01, the cold residue gas stream provides cooling to various streams in the plant through heat exchangers as it warms up before exiting the plant. The "warm" side of these exchangers has been described above. The "cold" side of these exchangers is residue gas in all cases. The Demethanizer, C-01, cold overhead residue gas stream flows successively through the Demethanizer Subcooler, E-03, the Cold Feed Gas / Residue Gas Exchanger, E-02, and the Feed Gas / Residue Gas Exchanger, E-01. After exiting the Feed Gas / Residue Gas Exchanger, E-01, the warm residue gas is routed to the recompressor end of the Turbo Expander / Recompressor, E-01, where it is boosted in pressure. After being compressed in the recompressor, the residue gas flows to battery limits, before flowing to the Residue Gas Compressor System (by others). 1:1TT307o1 PDP1LO1s.clon III (Process Descnpton)\Process Desc,iption eoc 5/12/08, 11:53 AM Ortloft Proprietary Information Page 3 of 3 • Petro -Canada Resources (USA), Inc. LILLI GAS PROCESSING PLANT Refrigerated JT Plant Process Description I rig • • • Tidewater Process Engineering TABLE OF CONTENTS Page 1 I. DISCUSSION OF PLANT DESIGN AND OPERATION A. INLET GAS CHILLING o B. PRODUCT STABILIZER 4 C. GLYCOL INJECTION DEHYDRATION SYSTEM 4 D. PROPANE REFRIGERATION SYSTEM 7 E. METHANOL INJECTION SYSTEM 11 F. FUEL/INSTRUMENT GAS SYSTEM 11 • • Page 2 • • Tidewater Process Engineering I. DISCUSSION OF PLANT DESIGN AND OPERATION This discussion will cover design and operation of the 5 MMSCF/D unit for application at the Aristocrat Gas Products Company, Platteville, Colorado site. A. INLET GAS CHILLING & SEPARATION (fig. 1) The inlet gas first flows into the Inlet Separator (V-101) where any compressor oil is removed. The inlet gas then flows into the Gas/Gas Exchanger (E-101 A&B) where it is cooled to 55 Deg.F, by an exchanger with the cold -50 Deg.F. residue gas. The inlet gas then flows through the gas chiller (E-102) where it is cooled even further to -35 F. by the refrigeration system, which is discussed in Section D. Lean glycol from the glycol system (see Section C.) is sprayed on the tubesheets of both the gas/gas exchanger (E-101 A & B) and the gas chiller (E.-102) to prevent hydrate formation and freezing. Ethylene glycol is the same anti- freeze you use in your car. It absorbs water and prevents ice formation. By now the inlet gas has cooled enough to turn some of it to a liquid. The glycol is heavier than the liquid hydrocarbons and is separated from the liquid hydrocarbons in the glycol separator (V-102) by using an interface level controller. The glycol is returned to the glycol system where the water absorbed from the inlet gas is removed in the glycol regenerator (see Section C). The glycol is then used again to remove water from the inlet gas stream. The inlet stream is then heat exchanged with the cold liquid product (in E-104) and cooled to -61 Deg.F. The inlet stream then goes through the JT expansion valve where the pressure is dropped from 840 to 270 PSIG. This cools the gas to -112 Deg.F. The inlet hydrocarbon gas and liquid flow into the cold flash tank (V-103) where the liquid hydrocarbon is separated from the gaseous hydrocarbon. Any hydrocarbon which is still gaseous at this temperature and pressure is removed from the process at this point as residue gas. The liquid is heat exchanged with the inlet in E-104, and then moves on to the next section of the plant, the product stabilizer, to adjust the composition of the product to the desired product specification. /2O0f Misr PAD e'SoP5/& / War 046 CONf3PE55QP 0/4 Y COLD a5/DS NYLaeocARav vQ �%— CQNlvt550R Olt ✓-/oi /NLET .5E4a,eaT4R GLYCOL MOM eECenNEPATOR /C:LYCOL rc) \\&.G-:./ERAFOe C//,PE5ioas 0,45 IN‘ _ i iTo 1 hY-todcr 1 b7Af.wL/2ER (F/G. 2) I LC v C F/c-r. COLO EEfF/oQANr -35f V-102 iivaeoci noN GLYCOL VAPOR a PA2ATOQ E -/o/ .4MB &AIS/6A5 6XCN. 55W g-102 GA5 c /Z.LER NYD2CCA2B W ua no /0 o5/C -//2 27DP5/c f/G B4oP51C0 /IYD,FXCA,P90N L/QU/A CS 549' 5iO C DIP P/P6 - GLYCOL JT E-Ioa VALVE COLO LIQUID j EXCHJ LIQUID Pgoouc r - !.e! `F v-103 COLD FLASH TANK COL. (/QUID PRODUCT /-/e. i NW &45 G//LuAVG AT/ON METflavoL /N✓EcT/av foiip O ouea /M✓ELT/ON PO/NT P36 "5 • Page 4 Tidewater Process Engineering P. PRODUCT STABILIZER (fig. 2) product is fed into the product stabilizer(V-104) from the cold liquids exchanger (E-104) at -45 F. The liquid then falls towards the bottom of the stabilizer which is heated by the reboiler (E-105) to 170 F. The cold falling liquid is contacted by the hot gas rising from the rehoiler through the packing in the stabilizer tower. This strips the light hydrocarbons from the liquid product as it falls through the column. The light hydrocarbon gas which is mostly methane, moves up the tower through the packing just as the liquid did on the way down. This gas is cooled to -31 F as it rises through the column It is then further cooled at the top of the tower by the stabilizer condenser (E-112) to the temperature of -49 F. This condenses any of the heavier hydrocarbons that may have been vaporized by the reboiler buck into liquid which falls through the tower to be rebelled again. This process goes on over and over which fine tunes the product to the proper specification. The type of product the plant makes is determined by the temperatures and pressures at which the stabilizer tower is operated. For this reason, the temperature and pressures of this tower should always he closely monitored to insure that the tower is operating as close to the design parameters as possible. C. GLYCOL INJECTION SYSTEM (fig. 3) The glycol injection system removes water from the inlet gas stream and thereby prevents the unit from freezing up during operation. This is done by spraying an 80% ethylene glycol solution into the gas stream. This "lean" glycol solution mixes with any water in the gas stream, thus diluting the glycol strength to about 74%. This is called "rich" glycol as its strength has been diluted by the absorbed water. The rich glycol mixture then flows with the gas (see fig•1) to the glycol separator (V-102) where it sinks to the bottom of the hoot because it is much heavier than the liquid hydrocarbon. The rich glycol mixture (74%) at -35 F. is exchanged with the hot lean glycol (80%) at 245 Deg. F. which is being pumped out of the glycol regenerator (M-201). This heats it hack up to 180 F before returning it to the glycol regenerator to he heated to 245 F. Please look at the table for freezing points of ethylene glycol -49 °F f et Let -42 Re6It7t1) / ryN cot.o Fusz! tANK COLD LIQUID -/12 0f Pga1 GOLD 64 %90 SI IG EgG444-zitK - r 5-to4 GOtD LIa1JID ,cG41a.Nevepc- E�lo5 1471 &c(LDL etittbY R6+OIttK Grata. Rg(UP.I 1 F F _ WIRD Pv rRAiufog ''rE.112 11771/% row.444 go, X UaUID 7.P_1717/eleri% Dt'itweuf� c �� cUIr1NE'( 7g c.SRt& UGUI o WiDzocarzav,j VA.P 4 • I- ,• 'I X / • i• / __ 140°F t-JQtJID pRoPUGt mit J F F I` Fizo weir 429 -1---E=M5 00(=> ao F/O t- I I' V- I o4 fizopUct ells431L12ER P I6.2 ',Ws cticr 6'`AtI L I t at• :5r - __. C//ARCoAL FLIER M-201 - 6LYcoL PEGENE.¢Aro+¢ I .__._.-245--F— -._. __ ____P-2O/A/8 • 78O°F_ _ AA • :• 6-108 &Yccz./ocrcoC—t —GLYCOL 1M/ECT/ON-Pl/MP,5__—_-- iwz6r GA6 ✓-/02 GLYCOL SEPARATOR GLYCOL _ .._ MAJOCTIOV P/LrZR6 28°F -TYP 2. t____\___GA5__--_ E-/02 = _ E -JO/ 44a 4A5 U//LLB2 GA5/GA5 8Yol. F/a, .3 *hrcoz /M✓6crioN .6 Y.57641 OA "'Gee* • Tidewater Process Engineering Page 7 in the appendix (page 32) and note that a ,Loncentration of 70% has a freezing point of about -50 F. If the concentration is increased or decreased from 70% the freezing point increases. If the freezing point goes above -35 F. the plant will freeze up. It is therefore absolutely critical that the temperature of the ethylene glycol in the glycol regenerator be kept at 245 F. If you look at the table for hoiling points of aqueous ethylene glycol solutions (Appendix, page 33) you will note that the concentration is about 80% at 245 F. (sea level). There are two glycol injection pumps supplied with this plant P-201 A B. Please note that only one is required for operation; the other pump is a spare. D. PROPANE REFRIGERATION SYSTEM (fig. 4) The propane refrigeration system drives the gas chiller (E-10'2) and chills the inlet gas from 55 F. to -35 F. The gas chiller (E-102) operates about half full with liquid propane at 16 PSIA and -40 F. This level is controlled by the level controller on the chiller. The warm inlet gas at 55 deg flows through the tubes in the gas chiller and transfers heat to the propane in the chiller. This vaporizes some of the propane. The refrigeration compressor removes these vapors from the gas chiller and maintains a pressure rof 16 PSIA on the vessel. The propane vapor is then compressed- by the compressor to a superheated vapor (245 PSIA @ 187 F). The superheated vapor then enters the propane condenser (E-10/) where it is condensed to a liquid by being cooled to 120 F. The liquid propane flows through the surge tank (V-401) to the flash economizer (V-40) level control valve where the pressure is dropped to 66 PSIA which cools the propane to 20 F. This vaporizes some of the propane so that the fluid entering the flash economizer (V-402) is part liquid and part vapor. The vapor portion is routed to the second stage suction of the refrigeration compressor and the liquid portion continues on to the gas chiller (E-102) level control valve where it takes still another pressure drop to 16 PSIA and a temperature drop to -40 F. This loop is repeated as the propane is circulated through the system by the refrigeration compressor. • • C,, • / DitcA/ t 233 PS/0 c0 /87 °P ,PEF2/GERN/0N Cc$1PeE55OR 5-107 R oPANE Co+/DEN50R /Nra,Q57AGe 54t7/on/ 54P5/& @ go°ia 5z.pow /A/44r 0,45 55F Civztr 045 4 P5/e' 0 -4 rV4P4Q s:.s t C� F/c illi- . Eco,/oM/ZER BO/4/NC LIQU/D 645 CN/LL.ER LC --35°E r/o V- 4o' S!/RGS TAA/K Fcr 54P.5/0.30°F F/4; 4 P/20PANE R6Pg/GER4poN SY5rEM rAGE'ro -35°e• CINter GAh 62,0t1 V- IO2 — EvaGK Pw5N _ reLoGK VALVE LTYP) \YA LV E (TYP.) , - SPRAY NOZZLE E -IoM • 5P- 001. V Z� MMrrv;IuoL. _ p -I o 44 N'T',1t+Jo1. INatncP1 fiaHP) J'f VAL'1E Dd F• o 413 MtfrNC+lot. IPIMP Ca, 5 Met-it+lol, -IIZ°F INS& To V-io3 O%1 OII 6ys r r1 acoe 09 .112".517-1":5/6 gE51DUE-- _ 255 PSIG --,--V-502 FUEL GA5 5CKU6bEK FuEL 1.4 \5TAPTINp GAS °FKIG .CGMTP W0Z5 50 PSIG 150 P5I4 PC E-l0l Su PSIG <RE 5I[7Dt • F-20/ 71?STTL 1EWCGA5 FILTER -25 P5/ -G FIG&_FUEL!ZVS7RCEENT--GW 3i577M IN5TR) GAS FUEL 70 GLYCOL __._ REGENEr'A PG* /O • • • • • Page 11 Tidewater Process Engineering E. 4THANOL INJECTION SYSTEM (fig. 5) Methanol is injected into the gas stream to prevent freeze up in the cold section of the plant just like the glycol did at the front end of the plant. Methanol is pumped from the 55 gallon storage drum by either one of the methanol pumps, P-104 A & B (one pump is a spare), into two spray nozzles, one located on the E-104 tubesheet and one located downstream of E-104. These spray nozzles may be back -flushed in the seine manner the glycol spray nozzles are back - flushed (see Section II -F, page 28 Operation of Glycol Injection System). The methanol injection pumps are metering pumps and may be set anywhere between 10-110 gallons per day. F. FUEL GAS/INSTRUMENT GAS SYSTEM (fig. 6) Fuel gas is taken from the residue gas line after the gas/gas exchanger (E-101) at 110 F and 255 psig. The fuel gas pressure is dropped to 150 FSIG at the main fuel gas regulator (PCV-504). Fuel gas then passes through the fuel gas scrubber (V-50'2) and is distributed to the compressors and the glycol regenerator. Fuel gas pressure to the glycol regenerator is controlled by PCV-202 to 25 PSIG. The ignition system is electric on the glycol regenerator burners. A fire —eye safety system has been provided on the burner controls. It will function to shut off the fuel gas to the pilot and the main burner should the flame go out for any reason. UNDER NO CIRCUMSTANCES SHOULD THIS SAFETY SYSTEM BE BYPASSED OR ALTERED. See Section II -E on operation of the glycol regenerator for instructions on lighting the pilot. • • • LILLI GAS PLANT EMERGENCY CONTACT INFORMATION Petro -Canada Resources (USA) Inc. 62199 CR 125 New Raymer, CO 80742 970-520-6387 Emergency Contacts: Delmar Soucie — Plant Manager 970-520-6391 Robert Schell — Pumper 970-520-6383 Eddie Bennett — Plant Operator 970-520-6382 Business Hours: 7:00 A.M. to 4:00 P.M. (LASALLE) DENVER JULESBERG BASIN - 3 MINUTE EMERGENCY RESPONSE AID Gas Release Asses` she Call p Shun Saucebens„ Remove Rem Coen ilbh Secure Fuss Gather o4N mmed,are Who Reporter For Becky Ii Sara Souu[ Pressused TO Protect Info tin- Supervisor Observer 01 Hazardous Spill i dream And Possde Aid Workers And Puolw U F se Rail Response O On-alSenie Gn-me Employee Em ey Records Fire/Explosions; Ghediep Sr . 05500 Smployee i aa� !erwnmg lc,r[aauonr Deadly ae !complamtI Collar O.: Thane. BleedInjury/FdGllry supen•aw Vehicle Accident i Assistlnlued UnnalPeleved I n Administer stag As Rebates ar .1. PeFr overdue Personnel ---I. Anempr To sabllan Vmucommonwalm Norm Immediate SupemaorOr sense 0.n[e Emalselo EstaSearch Team blish ! welch Go mamamil Naas: 10 DJ OPERATIONS I INITIAL REPORTING (LASALLE) n*lend Emergency First a„trend O UnCOntrOlled Gas Release—, COLORADO OILS GAS CONSERVATION COMMISSION ICOGCCI Who Report 2)Locaoononcy l Emerge H ado Spll-I. UNREFINED eg Produced Water COLORADO OILS GAS CONSERVATION COMMISSION ICOGCCI osservarof Eerge a 3) Source of Release a Relma REFINEDle.gnvaume FD. ENVIRONMENT Roles to MOOS Binder a1 F•xb Ouiico uireds S 0 Ste s1 Emissanaplll ype FIRE DEPARTMENT Employee Fire! EXplosions--C POLICE DEPARTMENT 6]WlnolweasnarN_S_ W Injury !Fatality z-Aromce nrrInwies to WLPlul:aem al3wmpm employees Sapeaase nlgnimd Ins r NplTmrp Vehicle Acddent--i Immeemlemseepnmm: Poem NlpxgmmalaaNing 'muses Fatalities. la The Poise.Over p3- Damage ptivswre 6lmrvnesl F alle tes ec W 'Residents 91 Pu s enealed ea _mma teem ma Overdue Personnel —� IMMEDIATE SUPERVISOR POUCE! SHERIFF'S DEPARTMENTS las required Managers MernMeenrst 10198- 9mmon Wager Shed:Supply Regulatory AgenciesleIHe Di Sup.Mw immedielely OSHA !we! EiuianmeMM Prabclkx. Rapat All IMwctlnn[ elite Agency(EPA) a. Necessary I SuM!Omer.... Pieeas Record:Officer; Inspector Rapormd re- Date : rime q3- me Nature of Interaction Documentation Exchanged - I (LASALLE) DJ EMERGENCY PREPAREDNESS Gas Release; WORKING ALONE: ATMOSPHERE MONITORING SPILL RESPONSE dasgnatedaspondarl OTHER COMPANIES u Caleb Ow' le - Morino% Calibrated Alleast Every 6 Months 1e- LEL Culls To Alarm 0210% LEL Of Methane rooms Western Clean-up Corp - Din 976867-9007 915. Cl Kerr McGee One Mdaosh HaZardous Spill l woMers me IS phoned.phoned.Bump Testing Deny A Waw SaMces- Fluids : 3036599523 9]0030-0¢81 e g e ceE Cana De y G en Fire /E%p O5lons—i when heeling no e rilthe held end GW when the Gall Our is FIRST AID FIRE PREVENTION raivetty I 3033541]00 complelellr-all tau dOI ad Cnnotarial Noble Energy Mks Gee Injury /Fatality ► sFng se Mu aseen naW rangn A4i p -FAKM1 Frs1 Ai0/CPR 24 Kit 9]6]066025 field mn a -9loodbome2'1 allhogen Rd Duke. Jim Bryant 7293090079 V¢biCle Accldeni� nxC: omecriast tl2i50a6 9 e nedh �32 .me., ao.as2elc Ove d 0 P 50 ell —l♦ .calla ape w. me�.wry eJem coo EMERGENCY ASSISTANCE 911 Noted (Work Site AY Evacuation Coordinates, Muster Podia. Radio Frequencies) NOTIFICATION UPDATED 2006/06/08 (LASALLE) DJ EMERGENCY P elect Manager Ios3OThOM45C0 Fields OPERATIONS A MAINTENANCE STAFF Fablll0ea Foreman Production Superintendent Productlon supclnlenderl Bus 6297-2100 : E ' 52 22•638 638 DC 10 10303.5504907 Denver Field Offices Answering Service Daaa.=nn Todd Cullum Michael B-11 Cell: Julesnerg Lasalle 970284.6006 Regional Offices Lasalle. 9702549006 laver business hours) 1293766-77e2 Bus 970 284.6006 Direct Connect 100. 22' 10061 Cell 970-539-9413 Bus. 9702Ba 6006 Direct Connect 100. 22.191]3 Cell 970)118-4931 au: Duet Cell : 970284.6006 Connect0100*22'IOC62 9705399 Vice-Ey.APrpldent, ions Denver Denver: 303297.2100 y 4 ♦ y _I ♦ InMel Report I T• y1 -.- t f ♦ Shirk POM1ad Sus 303.29721DD International Airport op«abns a Centre ^ r Rescell 3o637Ye]37 (Denver) (0 303-297-2100 eP0 InitialR Report Ceti. 303-882-3055 Operation y Ambulance Ah-Road Emergen : Enaroracy Seeker Waste Management (CDPHE): 303-692.3320 Federal OSHA Emergency: 1 -800 -221 -OSHA TLM Advisor RDbnin- Surface Lands FdM la •onto Cet5T44mgan Bus: 3093561216 Cell. 0035195733 911 Denver Area Office: 303-844.5285 — Bus : 303.350 -HBO Boa: 30.3350.1186 I fl lonEPA Once: 303.7129312 e9 flee: 303-]662589 Res 303-9 1766 : 300-5097684 Cell 720.201.4042 Servlcee MediaS± Services Greeley Hospital:Cell Nonhem Ca Medea'1Centel 9]0352.721 Brighton \ Poison t Centre I�a0g�g2D1215 EPA Emergency: I800-424-8802IN)Media COPHE : 3N-81- 77-0 (MAINZ CDPXE Emergency: 1-977-5I 8-5608 '`1111` Bus 303-322-1235 Cell 720-201-4251 Medical Center Platte Valli-59.910Cenar WRAF MFR ♦ 303-659.9105 1L...11e): 970-284-5541 e Ile): PoliFire 9]0-2846336 Detailed Reports 1 Legal Counsel esau yen an Fort Cellists Nb eppm: Flre(LAullel: lE 970300-9 Bus. 3D3892-71141Db PCudre Valley ospdal FIRE 811 (Greeley): Res: 3034550360 9760957005 POLICE -911 Fire (Greeley): 9]0]50-950000 Fire I / Firm. 3038929400 CONTACT (LASALLE) DJ EMERGENCY EVACUATION: PUBLIC Gas Release i To Peddle This Step Of Your Emergency Response, YOU May Here to Evacuate Contest Lists and ln,ormatlon Will Be Updated At Leael Hazardous Sp II -, Securing The Area TO Protect Morena And Public Residents, Workers, Occupants From Their Horne, Business, ReCMeeen Yearly to Assure Accurate Information is Avallable in the Evert an Emergency Fire / Explosions -i Or Public Accent Fire, Split, or Gas Release 119411 cd, 4 • • • • • FOR COMMERCIAL SITES, PLEASE COMPLETE THE FOLLOWING INFORMATION BUSINESS EMERGENCY INFORMATION: Lilli Plant Business Name: Phone: Address: City, ST, Zip: Business Owner: 999 18th Street, Suite 600 Denver, CO 80202 HomeAddress: City, ST, Zip: Petro -Canada Resources (USA) Inc. 403/296-8000 Phone: List three persons in the order to be called in the event of an emergency: NAME TITLE Plant Operator ADDRESS PHONE Delmar cell 8:00 a.m. to 5:00 p.m. Days:Monday - Friday Business Hours: _ Type of Alarm: None Burglar Holdup Fire Silent Audible N am Band address of Alarm Company: Location of Safe: N/A MISCELLANEOUS INFORMATION: 2/building See site plan Number of entry/exit doors in this building:_ Location(s): Is alcohol shred in building? no Location(s): Are drugs stored in building? no Location(s): no Are weapons stored in building? Location(s): The following programs are offered as a public service of the Weld County Sheriffs Office. Please indicate the programs of interest. _ Physical Security Check Crime Prevention Presentation UTILITY SHUT OFF LOCATIONS: Computerized Emergency Shut Down System Main Electrical: Computerized Emergency Shut Down System Gas Shut Off: Computerized Emergency Shut Down System ExteriorWater Shutoff: Computerized Emergency Shut Down System Interior Water Shutoff: -11- MAR -3-2009 11:56R FROM:K • 3037584102 T0.2977708 P.4 • • DEPARTMENT OF THE AIR FORCE 90TH SPACE WING (AFSPC) 90 CS/SCMI 7505 Saber Rd. F.E. Warren AFB, WY 82005-2691 Dear Landowner or Tenant: Periodically we must review landowner and tenant records for accuracy. We use this information to contact you for missile cable right-of-way matters, or other issues that will affect you. Just as important, it makes it easier for you to contact us with any problems or questions you may have about the missile cables or sites. Enclosed Is a questionnaire and return envelope that will help us verify our records and make changes if needed. Our toll -free number is 1-877-367-9079, and we are the "Option 4" on the voicemail menu. Our direct office number is (307) 773-2700. If we are not available, both numbers have messaging service. You may have heard of the deactivation of the Peacekeeper system This will take several years to accomplish, and we will still maintain all the cables until final deactivation. The Minuteman, which is the bulk of our fleet, will continue to stand guard. These missiles and the cables that connect them are part of our military readiness that we must maintain to protect our freedom from foreign aggressors. The loss of a cable, even for a short time, is serious. That is why we request this office be contacted whenever you are planning any digging or construction over or near the missile cable. For most work, this is easily done; call our toll -free number to schedule a Cable Monitor Team or use your state's one -call number, probably included in your telephone or electric bill. We are members for all three states. Some work, like building construction, will require more detailed information and we should be notified earlier than usual in your planning to avoid later conflicts. Before work begins, the Cable Monitor Team must mark the cable location, and be present for actual digging near the cable. Thank you for your continued cooperation and support regarding the missile cable easements, and for your assistance in completing and returning our questionnaire. Sincerely, DANIEL A NAGEL, TSgt, USAF Cable Affairs NCOIC GUARDIANS OF THE HIGH FRONTIER Hello