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HomeMy WebLinkAbout20111496.tiff STATE OF COLORADO John W. Hickenlooper,Governor Christopher E. Urbina,MD, MPH coe co4� Executive Director and Chief Medical Officer F� Dedicated to protecting and improving the health and environment of the people of Colorado 4300 Cherry Creek Dr.S. Laboratory Services Division *1876 Denver,Colorado 80246-1530 8100 Lowry Blvd. Phone(303)692-2000 Denver,Colorado 80230-6928 Colorado Department Located in Glendale,Colorado (303)692-3090 of Public Health http://www.cdphe.state.co.us and Environment June 9, 2011 Mr. Steve Moreno Weld County Clerk 1402N 17th Ave. Greeley, CO 80631 Dear Mr. Moreno: The Air Pollution Control Division will publish a public notice for the Niobrara Crude Terminal, Inc. This public notice will be published in the Greeley Tribune on June 16, 2011. Thank you for assisting the Division by making the enclosed package (includes public notice, preliminary analysis, Air Pollutant Emission Notice(s) and draft permit(s)) available for public review and comment. It must be available for public inspection for a period of thirty (30) days from the date the public notice is published. Please forward any comment regarding this public notice to the address below. Colorado Department of Public Health and Environment APCD-SS-B 1 4300 Cherry Creek Drive South Denver, CO 80246-1530 Attention: Ellen Evans Regards, Llrert,, t)17 Ellen Evans Public Notice Coordinator Stationary Sources Program Air Pollution Control Division 2011-1496 c,C . QL, (.9 ab-ll l� - 14 - I1 APPLICATION FOR ISSUANCE OF A SYNTHETIC MINOR SOURCE PERMIT NIOBRARA CRUDE OIL TRANSLOADING FACILITY BY NIOBRARA CRUDE OIL, LLC. CONTENTS 1. PUBLIC NOTICE 2. PRELIMINARY ANALYSIS 3. AIR POLLUTANT EMISSION NOTICE 4. DRAFT PERMIT PREPARED BY: MICHAEL HARRIS, P.E. COLORADO DEPARTMENT OF PUBLIC HEALTH & ENVIRONMENT 4300 CHERRY CREEK DRIVE SOUTH, APCD-SS-BI Denver, CO 80246-1530 STATE OF COLORADO John W. Hickenlooper,Governor Christopher E. Urbina,MD, MPH oF• coto� Executive Director and Chief Medical Officer 47 • ' Dedicated to protecting and improving the health and environment of the people of Colorado .{ ft 4300 Cherry Creek Dr.S. Laboratory Services Division .1876`" Denver,Colorado 80246-1530 8100 Lowry Blvd. Phone(303)692-2000 Denver,Colorado 80230-6928 Colorado Department Located in Glendale,Colorado (303)692-3090 of Public Health http://www.cdphe.state.co.us and Environment Released to: The Greeley Tribune on June 9, 2011; published June 16, 2011 PUBLIC NOTICE OF A PROPOSED PROJECT OR ACTIVITY WARRANTING PUBLIC COMMENT The Colorado Air Pollution Control Division has declared that the following proposed construction activity warrants public comment. Therefore, the Air Pollution Control Division of the Colorado Department of Public Health and Environment hereby gives NOTICE, pursuant to Section 25-7-114.5(5), C.R.S. of the Colorado Air Quality Control Act that an application to the Division has been received for an emission permit on the following proposed project and activity: Niobrara Crude Terminal, LLC is proposing to operate a crude oil transloading facility located near 61000 Weld County Road 21, in Weld County, near Carr, Colorado. This facility would allow crude oil to be transferred from tanker trucks to rail tank cars for shipment. For permitting purposes,this source is considered a synthetic minor source for Prevention of Significant Deterioration (PSD)and Operating Permit requirements since emissions of Volatile Organic Compounds(VOCs) could exceed 100 tons per year if Niobrara Crude Terminal, LLC did not accept federally enforceable emission limits and operate air pollution control equipment. The company has made an application for issuance of a permit including federally enforceable synthetic minor limits for VOCs. A copy of the draft permit is available for review in the public comment package. The Division has determined that the proposed source will comply with all applicable regulations and standards of the Colorado Air Quality Control Commission and has made a preliminary determination of approval of the application. The Division hereby solicits and requests submission of public comment from any interested person concerning the aforesaid proposed project and activities to comply with the applicable standards and regulations of the Commission for a period of thirty (30) days from the date of this publication. Any such comment must be in writing and be submitted to the following addressee: Michael J. Harris, P.E. Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B 1 Denver, Colorado 80246-1530 Within thirty(30) days following the said thirty(30)-day period for public comment,the Division shall consider comments and, pursuant to Section 25-7-114.5(7)(a), either grant, deny,or grant with conditions, the emission permit. Said public comment is solicited to enable consideration of approval of and objections to the proposed construction of the subject project and activity by affected persons. A copy of the application for the emission permit, the Preliminary Analysis of said application, and accompanying data concerning the proposed project and activity are available for inspection at the office of the Clerk and Recorder of Weld County during regular business hours and at the office of the Air Pollution Control Division, Colorado Department of Public Health and Environment, 4300 Cherry Creek Drive South, Denver, Colorado. A copy of the draft permit and preliminary analysis are available on the Division's web site at: http://www.cdphe.state.co.us/ap/airpublicnotices.html. AIR POLLUTION CONTROL DIVISION PRELIMINARY ANALYSIS SUMMARY PERMIT NUMBERS: 11WE1571 DATE: June 9, 2011 APPLICANT: Niobrara Crude Terminal, LLC REVIEW ENGINEER: Michael J. Harris, P.E. CONTROL ENGINEER: R K Hancock III, P.E. PROJECT DESCRIPTION Niobrara Crude Terminal, LLC is proposing to operate a crude oil transloading facility located near 61000 Weld County Road 21, in Weld County, near Carr,Colorado. This facility would allow crude oil to be transferred from tanker trucks to rail tank cars for shipment. Source Classification This source is considered a synthetic minor source according to the Air Quality Control Commission regulations. Emissions could exceed 100 tons per year for Volatile Organic Compounds (VOCs), if Niobrara Crude Terminal, LLC did not accept federally enforceable limits on production throughput and installation and operation of air pollution control equipment. The company has made an application for issuance of a federally enforceable synthetic minor source permit limiting the potential to emit to below the major source thresholds. Therefore, this source is considered a synthetic minor source and not subject to PSD, MACT or Operating Permit requirements. The Division has determined that the proposed source will comply with all applicable regulations and standards of the Colorado Air Quality Control Commission and has made a preliminary determination of approval of the application. ESTIMATED EMISSIONS The resulting estimated controlled emissions from permit 11WE1571 are listed below. Volatile Organic Compounds (VOCs) 12.0 tpy P , P 1 r b 3 3 3 3 3 o a a \ ei a at'.. 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COLORADO DEPARTMENT OF PUBLIC HEALTH AND ENVIRONMENT F6 AIR POLLUTION CONTROL DIVISION 6I TELEPHONE: (303) 692-3150 s 1876 t CONSTRUCTION PERMIT PERMIT NO: 1 1 WE1571 Initial Approval DATE ISSUED: ISSUED TO: Niobrara Crude Terminal, LLC THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS: Transloading facility for crude oil owned and operated by Niobrara Crude Terminal,LLC located near 61000 County Road 21, Carr(Weld County)Colorado. THE SPECIFIC EQUIPMENT OR ACTIVITY SUBJECT TO THIS PERMIT INCLUDES THE FOLLOWING: Facility AIRS Equipment Point Description ID Transloading of crude oil from tanker trucks to rail cars. Product from tanker trucks will be transferred to rail cars using either an on board pump located Transloading 001 on the tanker truck or a portable skid-mounted truck. Volatile Organic Operation Compound(VOCs)emissions shall be controlled with a vapor balancing system to allow transfer and capture of VOC vapors from the rail car to the tanker truck during product transfer. THIS PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7-101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF-CERTIFY FOR FINAL APPROVAL 1. YOU MUST notify the Air Pollution Control Division (the Division) no later than fifteen days after commencement of the permitted operation or activity Loy submitting a Notice of Startup form to the Division. The Notice of Startup form may be downloaded online at www.cdphe.state.co.us/ap/downloadforms.html. Failure to notify the Division of startup of the permitted source is a violation of Air Quality Control Commission (AQCC) Regulation No. 3, Part B, Section III.G.1 and can result in the revocation of the permit. 2. Within one hundred and eighty days (180) after commencement of operation, compliance with the conditions contained on this permit shall be demonstrated to the Division. It is the permittee's responsibility to self certify compliance with the conditions. AIRS ID: 123/9042/001 Page 1 of 7 Version 2009-1 Niobrara Crude Termin_ 6 Coll do e�p e ; o Public Health and Environment Permit No. 11WE1571 Air Pollution Control Division Initial Approval Failure to demonstrate compliance within 180 days may result in revocation of the permit or enforcement action by the Division. Information on how to certify compliance was mailed with the permit or can be obtained from the Division. (Reference: Regulation No. 3, Part B, III.G.2) 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit application associated with this permit; (ii) discontinues construction for a period of eighteen months or more; (iii) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation No. 3, Part B, III.F.4.b. (Reference: Regulation No. 3, Part B, III.F.4.) 4. Within one hundred and eighty days (180) after commencement of operation, the operator shall complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self-certification process. (Reference: Regulation No. 3, Part B, Section III.E.) 5. The applicant shall develop an operating and maintenance (O&M) plan, along with a recordkeeping format, that outlines how the applicant will maintain compliance on an ongoing basis with the requirements of this permit. The O&M plan shall commence at startup. Within one hundred and eighty days (180) after commencement of operation, the applicant shall submit the O&M plan to the Division. Failure to submit an acceptable operating and maintenance plan could result in denial of the final approval permit (Reference: Regulation No. 3, Part B, III.E.) EMISSION LIMITATIONS AND RECORDS 6. Emissions of air pollutants shall not exceed the following limitations (as calculated using the emission factors included in the Notes to Permit Holder section of this permit). Monthly records of the actual emission rates shall be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation No. 3, Part B, Section II.A.4). Monthly Limits: Facility AIRS Tons per Month Emission Equipment ID Point PM PM,5 PM2.5 NO. SO2 VOC CO Type Transloading 001 1.02 Point operations The monthly limits included in this permit were derived from the annual limits based on a 31-day month. The owner or operator shall calculate monthly emissions based on the calendar month. .Annual Limits: AIRS ID: 123/9042/001 Page 2 of 7 aiii Niobrara Crude Termin- µ Coil do • p er. o Public Health and Environment Permit No. 11WE1571 '' Air Pollution Control Division Initial Approval Facility AIRS Tons per Year Emission Equipment ID Point PM PM,o PM2.5 NOx SO2 VOC CO Type Transloading 001 12.0 Point operations See "Notes to Permit Holder #3 for information on emission factors and methods used to calculate limits. During the first twelve (12) months of operation, compliance with both the monthly and yearly emission limitations shall be required. After the first twelve (12) months of operation, compliance with only the yearly limitation shall be required. Compliance with the annual limits shall be determined by recording the facility's annual criteria pollutant emissions, from each emission unit, on a rolling (12) month total. Within 15 days after the end of each calendar month a new twelve-month total shall be calculated based on the previous twelve months' data. The permit holder shall calculate monthly emissions and keep a compliance record on site, or at a local field office with site responsibility, for Division review. This rolling twelve-month total shall apply to all emission units, requiring an APEN, at this facility. 7. The emission points in the table below shall be maintained and operated with the control equipment as listed. The uncontrolled emissions shall be reduced by at least the control efficiencies listed. Operating parameters of the control equipment shall be identified in the operating and maintenance plan. The identified operating parameters will replace the control efficiency requirement in the final approval permit. (Reference: Regulation No.3, Part B, Section III.E.). Facility AIRS Control Device Controlled Control Equipment ID Point Emissions Efficiency Transloading 001 Vapor Balance System VOC 98.7 operations As defined in Regulation 7, Section VI.A.2.i., a Vapor Balance System is, "a combination of pipes or hoses that create a closed system between the vapor spaces of an unloading tank and a receiving tank such that vapors displaced from the receiving tank are transferred to the tank being unloaded. " PROCESS LIMITATIONS AND RECORDS 8. This source shall be limited to the following maximum consumption, processing and/or operational rates as listed below. Monthly records of the actual process rate shall be maintained by the applicant and made available to the Division for inspection upon request, (Reference: Regulation 3, Part B, II.A.4). AIRS ID: 123/9042/001 Page 3 of 7 Niobrara Crude Termin-.: s Col j`. do • p e! o Public Health and Environment Permit No. 11WE1571 Air Pollution Control Division Initial Approval _ Process/Consumption Limits Facility AIRS Process Parameter Annual Limit Monthly Limit Equipment ID Point (31 days) Transloading 001 Throughput of crude oil 13,100,000 1,112,600 operations barrels barrels The monthly limits included in this permit were derived from the annual limits based on a 31-day month. The owner or operator shall calculate monthly emissions based on the calendar month. During the first twelve (12) months of operation, compliance with both the monthly and yearly process limitations shall be required. After the first twelve (12) months of operation, compliance with only the yearly limitation shall be required. Compliance with the yearly process limits shall be determined on a rolling twelve (12) month total. Within 15 days after the end of each calendar month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder shall calculate monthly process rate and keep a compliance record on site or at a local field office with site responsibility, for Division review. STATE AND FEDERAL REGULATORY REQUIREMENTS 9. Visible emissions shall not exceed twenty percent (20%) opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions shall not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.1. & 4.) 10. This source is subject to the odor requirements of Regulation No. 2. (State only enforceable). ADDITIONAL REQUIREMENTS 11. A revised Air Pollutant Emission Notice (APEN) shall be filed: (Reference: Regulation No. 3, Part A, II.C) a. Annually whenever a significant increase in emissions occurs as follows: For any criteria pollutant: For sources emitting less than 100 tons per year of a criteria pollutant, a change in annual actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For sources emitting any amount of lead, a change in actual emissions of fifty (50) pounds of lead above the level reported on the last APEN submitted. For any non-criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or AIRS ID: 123/9042/001 Page 4 of 7 t Niobrara Crude Termin- • ColA do I!p e o Public Health and Environment Permit No. 11WE1571 Air Pollution Control Division Initial Approval c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. 12. Operating Permit (OP) requirements shall apply to this source at any such time that the facility wide potential to emit equals or exceeds the major source level. Once the facility wide potential to emit equals or exceeds the major source level a Title V operating permit application shall be submitted in accordance with the requirements in Regulation No. 3, Part C. 13. Prevention of Significant Deterioration (PSD) requirements shall apply to this source at any such time that this source becomes major solely by virtue of a relaxation in any permit condition. Any relaxation that increases the potential to emit above the applicable PSD threshold will require a full PSD review of the source as though construction had not yet commenced on the source. The source shall not exceed the PSD threshold until a PSD permit is granted. (Regulation No. 3, Part D, VI.B.4). GENERAL TERMS AND CONDITIONS: 14. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the Division as provided in Regulation No. 3, Part B, Section 11.6 upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 15. If this permit specifically states that final approval has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide "final" authority for this activity or operation of this source. Final approval of the permit must be secured from the Division in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and Regulation No. 3, Part B, Section III.G. Final approval cannot be granted until the operation or activity commences and has been verified by the Division as conforming in all respects with the conditions of the permit. Once self-certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final approval. Details for obtaining final approval to operate are located in the Requirements to Self-Certify for Final Approval section of this permit. 16. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the applicant or applicant's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 17. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the Division to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 18. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence, this permit shall be deemed denied ab initio. This permit may be revoked at any time prior to self-certification and final authorization by the AIRS ID: 123/9042/001 Page 5 of 7 Niobrara Crude Termin. s '' Col [ do '1p a o°Public Health and Environment Permit No. 11WE1571 A . f Air Pollution Control Division Initial Approval Division on grounds set forth in the Colorado Air Quality Prevention and Control Act and regulations of the AQCC including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division revokes a permit, the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. 19. Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 20. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: By: Michael Harris, P. E. R K Hancock III, P.E. Permit Engineer Construction Permits Unit Supervisor Permit History Issuance Date Description Initial Approval This Issuance Issued to: Niobrara Crude Terminal, LLC • AIRS ID: 123/9042/001 Page 6 of 7 Niobrara Crude Termin- Col do p e o Public Health and Environment Permit No. 11 WE1571 Air Pollution Control Division Initial Approval Notes to Permit Holder: 1) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice (APEN) and application form must be submitted with a request for a permit revision. 2) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1. of the Common Provisions Regulation. See: http://www.cdphe.state.co.us/requlations/airreqs/5CCR1001-2.pdf. 3) The emission levels contained in this permit are based on the following emission factors: Points 001: Emission Factors -Uncontrolled Emission Factors—Controlled* CAS Pollutant lb/1000 Source lb/1000 Source gallons gallons transferred transferred VOC 3.35 AP-42, Section 5.2 0.0436 AP-42, Section 5.2 *Emission limitations for this emissions point were calculated assuming 98.7% control efficiency. 4) In accordance with C.R.S. 25-7-114.1, the Air Pollutant Emission Notices (APENs) associated with this permit are valid for a term of five years. As of the issuance of this permit, the five-year term for these APENs expires per the table below. A revised APEN shall be submitted no later than 30 days before the five-year term expires. AIRS Point Date of Expiration 001 June 1, 2016 5) This facility is classified as follows: Applicable Status Requirement Operating Permit Synthetic Minor Source for VOC PSD Synthetic Minor Source for VOC 6) The full text of the Title 40, Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ AIRS ID: 123/9042/001 Page 7 of 7 Hello