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HomeMy WebLinkAbout20131159.tiffSTATE OF COLORADO John W. Hickenlooper, Governor Christopher E. Urbina, MD, MPH Executive Director and Chief Medical Officer Dedicated to protecting and improving the health and environment of the people of Colorado 4300 Cherry Creek Dr. S. Denver, Colorado 80246-1530 Phone (303) 692-2000 Located in Glendale, Colorado http://www.cdphe.state.co.us May 2, 2013 Laboratory Services Division .8100 Lowry Blvd. Denver, Colorado 80230-6928 (303) 692-3090 Weld County Clerk & Recorder 1402 N 17th Ave Greeley, CO 80631 Dear Sir or Madam: Colorado Department of Public Health and Environment On May 6, 2013, the Air Pollution Control Division will publish a public notice for Chesapeake Operating, Inc — State 10-67028-1H, in the Greeley Tribune. A copy of this public notice and the public comment packet are enclosed. Thank you for assisting the Division by posting a copy of this public comment packet in your office. Public copies of these documents are required by Colorado Air Quality Control Commission regulations. The packet must be available for public inspection for a period of thirty (30) days from the date the public notice is published. Please send any comment regarding this public notice to the address below. Colorado Dept. of Public Health & Environment APCD-SS-B 1 4300 Cherry Creek Drive South Denver, Colorado 80246-1530 Attention: Ellen Evans Regards, Ellen Evans Public Notice Coordinator Stationary Sources Program Air Pollution Control Division Enclosure 5/131 ►3 Co. PlAti 2013-1159 STATE OF COLORADO John W. Hickenlooper, Governor Christopher E. Urbina, MD, MPH Executive Director and Chief Medical Officer Dedicated to protecting and improving the health and environment of the people of Colorado 4300 Cherry Creek Dr. S. Denver, Colorado 80246-1530 Phone (303) 692-2000 Located in Glendale, Colorado http://www.cdphastate.co.us Laboratory Services Division 8100 Lowry Blvd. Denver, Colorado 80230-6928 (303) 692-3090 Website Title: Chesapeake Operating, Inc — Oil and gas wellhead site — Weld County Released To: Greeley Tribune On: May 2, 2013 Published: May 6, 2013 PUBLIC NOTICE OF A PROPOSED PROJECT OR ACTIVITY WARRANTING PUBLIC COMMENT Colorado Department of Public Health and Environment Notice is hereby given that an application for a proposed project or activity has been submitted to the Colorado Air Pollution Control Division for the following source of air pollution: Applicant: Chesapeake Operating, Inc Facility: State 10-67028-1H Oil and gas wellhead site Section 28, Township 10 North, Range 67 West Weld County The proposed project or activity is as follows: Natural oil and gas wellhead site The Division has determined that this permitting action is subject to public comment per Colorado Regulation No. 3, Part B, Section III.C due to the following reason(s): • the source is requesting a federally enforceable limit on the potential to emit in order to avoid other requirements The Division has made a preliminary determination of approval of the application. A copy of the application, including supplemental information, the Division's analysis, and a draft of Construction Permit 12WE1858 have been filed with the Weld County Clerk's office. A copy of the draft permit and the Division's analysis are available on the Division's website at www.colorado.gov/cdphe/AirPublicNotices The Division hereby solicits submission of public comment from any interested person concerning the ability of the proposed project or activity to comply with the applicable standards and regulations of the Commission. The Division will receive and consider written public comments for thirty calendar days after the date of this Notice. Any such comment must be submitted in writing to the following addressee: Stephanie Chaousy Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, Colorado 80246-1530 cdphe.commentsapcd@state.co.us STATE OF COLORADO COLORADO DEPARTMENT OF PUBLIC HEALTH AND ENVIRONMENT AIR POLLUTION CONTROL DIVISION TELEPHONE: (303) 692-3150 CONSTRUCTION PERMIT PERMIT NO: 12WE1858 Issuance 1 DATE ISSUED: ISSUED TO: Chesapeake Operating, Inc. THE SOURCE TO WHICH THIS PERMIT APPLIES IS DESCRIBED AND LOCATED AS FOLLOWS: Oil and gas facility, known as State 10-67 28-1H, located in Section 28, Township 10 North, Range 67 West, in Weld County, Colorado. THE SPECIFIC EQUIPMENT OR ACTIVITY SUBJECT TO THIS PERMIT INCLUDES THE FOLLOWING: Facility Equipment ID AIRS Point Description FLARE2 004 Plant flare used to control gas stream off the 3 -phase separator. Flare has a minimum combustion efficiency of 95%. The flare is enclosed. FUG1 005 Equipment. leaks (fugitive VOCs) from an oil and gas facility. THIS. PERMIT IS GRANTED SUBJECT TO ALL RULES AND REGULATIONS OF THE COLORADO AIR QUALITY CONTROL COMMISSION AND THE COLORADO AIR POLLUTION PREVENTION AND CONTROL ACT C.R.S. (25-7.101 et seq), TO THOSE GENERAL TERMS AND CONDITIONS INCLUDED IN THIS DOCUMENT AND THE FOLLOWING SPECIFIC TERMS AND CONDITIONS: REQUIREMENTS TO SELF -CERTIFY FOR FINAL AUTHORIZATION 1. YOU MUST notify the APCD no later than fifteen days after issuance of this permit or activity by submitting a Notice of Startup (NOS) form to the APCD. The Notice of Startup (NOS) form may be downloaded online at www.cdphe.state.co.us/ap/downloadforms.html. Failure to notify the APCD of startup of the permitted source is a violation of AQCC Regulation No. 3, Part B, Section III.G.1 and can result in the revocation of the permit. 2. Within one hundred and eighty days (180) after issuance of this permit, compliance with the conditions contained on this permit shall be demonstrated to the Division. It is the permittee's responsibility to self -certify compliance with the conditions. Failure to demonstrate compliance within 180 days may result in revocation of the permit. (Reference: Regulation No. 3, Part B, II.G.2). 3. This permit shall expire if the owner or operator of the source for which this permit was issued: (i) does not commence construction/modification or operation of this source within 18 months after either, the date of issuance of this construction permit or the date on which such construction or activity was scheduled to commence as set forth in the permit AIRS ID: 123/9711 Page 1 of 9 Condensate Tank Version 2009-1 Depari eanircif application as teefwitt pp n , (ii) di cor ti es contion for a period of eighteen months or more; (Hi) does not complete construction within a reasonable time of the estimated completion date. The Division may grant extensions of the deadline per Regulation No. 3, Part B, III.F.4.b. (Reference: Regulation No. 3, Part B, III.F.4.) 4. The operator shall complete all initial compliance testing and sampling as required in this permit and submit the results to the Division as part of the self -certification process. (Reference: Regulation No. 3, Part B, Section III.E.) 5. The operator shall retain the permit final authorization letter issued by the Division, after completion of self -certification, with the most current construction permit. This construction permit alone does not provide final authority for the operation of this source. EMISSION LIMITATIONS AND RECORDS 6. Emissions of air pollutants shall not exceed the following limitations (as calculated in the Division's preliminary analysis). (Reference: Regulation No. 3, Part B, Section II.A.4) Annual Limits: g blid'Health and Environment it Pollution Control Division Facility Equipment ID AIRS Point Tons per Year Emission Type yp NO„ VOC CO FLARE2 004 1.2 8.0 6.3 Point FUG1 005 --- 3.0 --- Fugitive See "Notes to Permit Holder #4" for information on emission factors and methods used to calculate limits. Compliance with the annual limits shall be determined by recording the facility's annual criteria pollutant emissions, (including all HAPs above the de-minimis reporting level) from each emission unit, on a rolling twelve (12) month total. By the end of each month a new twelve-month total shall be calculated based on the previous twelve months' data. The permit holder shall calculate emissions each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. This rolling twelve-month total shall apply to all permitted emission units, requiring an APEN, at this facility. 7. Point 005: The operator shall calculate actual emissions from this emissions point based on representative component counts for the facility with the most recent gas analysis, as required in the Compliance Testing and Sampling section of this permit. The operator shall maintain records of the results of component counts and sampling events used to calculate actual emissions and the dates that these counts and events were completed. These records shall be provided to the Division upon request. PROCESS LIMITATIONS AND RECORDS 8. This source shall be limited to the following maximum consumption, processing and/or operational rates as listed below. Monthly records of the actual throughput shall be maintained by the applicant and made available to the Division for inspection upon request. (Reference: Regulation 3, Part B, II.A.4) Process/Consumption Limits Facility Equipment ID AIRS Point Process Parameter Annual Limit FLARE2 004 Natural gas flaring 5516 MCF/yr AIRS ID: 123/9711 Page 2 of 9 Health and Environment it Pollution Control Division Compliance with the annual throughput limits shall be determined on a rolling twelve (12) month total. By the end of each month a new twelve-month total is calculated based on the previous twelve months' data. The permit holder shall calculate throughput each month and keep a compliance record on site or at a local field office with site responsibility, for Division review. STATE AND FEDERAL REGULATORY REQUIREMENTS 9. The permit number and AIRS ID number shall be marked on the subject equipment for ease of identification. (Reference: Regulation Number 3, Part B, III.E.) (State only enforceable) 10. Visible emissions shall not exceed twenty percent (20%) opacity during normal operation of the source. During periods of startup, process modification, or adjustment of control equipment visible emissions shall not exceed 30% opacity for more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.1. & 4.) 11. No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity for a period or periods aggregating more than six minutes in any sixty consecutive minutes. (Reference: Regulation No. 1, Section II.A.5.). 12. These sources are subject to the odor requirements of Regulation No. 2. (State only enforceable) OPERATING & MAINTENANCE REQUIREMENTS 13. Upon startup of these points, the owner or operator shall follow the most recent operating and maintenance (O&M) plan and record keeping format approved by the Division, in order to demonstrate compliance on an ongoing basis with the requirements of this permit. Revisions to your O&M plan are subject to Division approval prior to implementation. (Reference: Regulation No. 3, Part B, Section III.G.7.) COMPLIANCE TESTING AND SAMPLING Initial Testing Requirements 14. Point 004: The operator shall complete an initial site specific extended gas analysis of the natural gas produced at this site that is routed to the enclosed flare in order to verify the VOC, benzene, toluene, ethylbenzene, xylenes, n -hexane, and 2,2,4-trimethylpentane content (weight fraction) of this emission stream used in the permit application. Results of testing shall be used to determine site -specific emission factors using Division approved methods. Results of site -specific sampling and analysis shall be submitted to the Division as part of the self -certification and used to demonstrate compliance with the emissions factors chosen for this emissions point. 15. Point 004: The owner or operator shall demonstrate compliance with Condition 10 using EPA Method 9 to measure opacity from the flare. (Reference: Regulation No. 1, Section II.A.5). 16. Point 005: Within one hundred and eighty days (180) after issuance of permit, the permittee shall complete the initial extended gas analysis of gas samples that are representative of volatile organic compound (VOC) and hazardous air pollutants (HAP) that may be released as fugitive emissions. This extended gas and liquids analyses shall be used in the AIRS ID: 123/9711 Page 3 of 9 v HbliG Health and Environment lAir Pollution Control Division a, ; compliance d -t' an o re°quired.an t , ion Lim1Es and Records section of this permit. The operator shall submit the results of the gas and liquids analyses and emission calculations to the Division as part of the self -certification process to ensure compliance with emissions limits. 17. Point 005: Within one hundred and eighty days (180) after issuance of permit, the operator shall complete a hard count of components at the source and establish the number of components that are operated in "heavy liquid service", "light liquid service", "water/oil service" and "gas service". The operator shall submit the results to the Division as part of the self -certification process to ensure compliance with emissions limits. Periodic Testing Requirements 18. Point 004: The owner or operator shall sample the gas routed to the flare to determine the heat content on an annual basis. 19. Point 005: On an annual basis, the owner or operator shall complete an extended gas analysis of produced gas that is representative of volatile organic compounds (VOC) and hazardous air pollutants (HAP) that may be released as fugitive emissions. This extended gas analysis shall be used in the compliance demonstration as required in the Emission Limits and Records section of this permit. ADDITIONAL REQUIREMENTS 20. A revised Air Pollutant Emission Notice (APEN) shall be filed: (Reference: Regulation No. 3, Part A, II.C) a. Annually whenever a significant increase in emissions occurs as follows: For any criteria pollutant: For sources emitting less than 100 tons per year, a change in actual emissions of five (5) tons per year or more, above the level reported on the last APEN; or For sources emitting 100 tons per year or more, a change in actual emissions of five percent or 50 tons per year or more, whichever is less, above the level reported on the last APEN submitted; or For any non -criteria reportable pollutant: If the emissions increase by 50% or five (5) tons per year, whichever is less, above the level reported on the last APEN submitted to the Division. b. Whenever there is a change in the owner or operator of any facility, process, or activity; or c. Whenever new control equipment is installed, or whenever a different type of control equipment replaces an existing type of control equipment; or d. Whenever a permit limitation must be modified; or e. No later than 30 days before the existing APEN expires. 21. Federal regulatory program requirements (i.e. PSD, NANSR or Title V Operating Permit) shall apply to this source at any such time that this source becomes major solely by virtue of a relaxation in any permit condition. Any relaxation that increases the potential to emit above the applicable Federal program threshold will require a full review of the source as though construction had not yet commenced on the source. The source shall not exceed the Federal program threshold until a permit is granted. (Regulation No. 3 Part D). AIRS ID: 123/9711 Page 4 of 9 blic!Health and Environment it Pollution Control Division GENERAL TERMS EA NO 22. This permit and any attachments must be retained and made available for inspection upon request. The permit may be reissued to a new owner by the APCD as provided in AQCC Regulation No. 3, Part B, Section II.B upon a request for transfer of ownership and the submittal of a revised APEN and the required fee. 23. If this permit specifically states that final authorization has been granted, then the remainder of this condition is not applicable. Otherwise, the issuance of this construction permit does not provide "final" authority for this activity or operation of this source. Final authorization of the permit must be secured from the APCD in writing in accordance with the provisions of 25-7-114.5(12)(a) C.R.S. and AQCC Regulation No. 3, Part B, Section III.G. Final authorization cannot be granted until the operation or activity commences and has been verified by the APCD as conforming in all respects with the conditions of the permit. Once self -certification of all points has been reviewed and approved by the Division, it will provide written documentation of such final authorization. Details for obtaining final authorization to operate are located in the Requirements to Self -Certify for Final Authorization section of this permit. 24. This permit is issued in reliance upon the accuracy and completeness of information supplied by the applicant and is conditioned upon conduct of the activity, or construction, installation and operation of the source, in accordance with this information and with representations made by the applicant or applicant's agents. It is valid only for the equipment and operations or activity specifically identified on the permit. 25. Unless specifically stated otherwise, the general and specific conditions contained in this permit have been determined by the APCD to be necessary to assure compliance with the provisions of Section 25-7-114.5(7)(a), C.R.S. 26. Each and every condition of this permit is a material part hereof and is not severable. Any challenge to or appeal of a condition hereof shall constitute a rejection of the entire permit and upon such occurrence, this permit shall be deemed denied ab initio. This permit maybe revoked at any time prior to self -certification and final authorization by the Air Pollution Control Division (APCD) on grounds set forth in the Colorado Air Quality Control Act and regulations of the Air Quality Control Commission (AQCC), including failure to meet any express term or condition of the permit. If the Division denies a permit, conditions imposed upon a permit are contested by the applicant, or the Division revokes a permit, the applicant or owner or operator of a source may request a hearing before the AQCC for review of the Division's action. 27. Section 25-7-114.7(2)(a), C.R.S. requires that all sources required to file an Air Pollution Emission Notice (APEN) must pay an annual fee to cover the costs of inspections and administration. If a source or activity is to be discontinued, the owner must notify the Division in writing requesting a cancellation of the permit. Upon notification, annual fee billing will terminate. 28. Violation of the terms of a permit or of the provisions of the Colorado Air Pollution Prevention and Control Act or the regulations of the AQCC may result in administrative, civil or criminal enforcement actions under Sections 25-7-115 (enforcement), -121 (injunctions), -122 (civil penalties), -122.1 (criminal penalties), C.R.S. By: AIRS ID: 123/9711 Page 5 of 9 blitHealth and Environment Air Pollution Control Division Stephasitert Permit Engineer Air Pollution Control Division Permit Histor Issuance Date Description Issuance 1 This Issuance Permit for: (1) enclosed flare and associated fugitives. New synthetic minor source facility. AIRS ID: 123/9711 Page 6 of 9 bli!Health and Environment Air Pollution Control Division Notes to Permit Holder Ffe- a of Chia perm 1) The permit holder is required to pay fees for the processing time for this permit. An invoice for these fees will be issued after the permit is issued. The permit holder shall pay the invoice within 30 days of receipt of the invoice. Failure to pay the invoice will result in revocation of this permit (Reference: Regulation No. 3, Part A, Section VI.B.) 2) The production or raw material processing limits and emission limits contained in this permit are based on the consumption rates requested in the permit application. These limits may be revised upon request of the permittee providing there is no exceedance of any specific emission control regulation or any ambient air quality standard. A revised air pollution emission notice (APEN) and application form must be submitted with a request for a permit revision. 3) This source is subject to the Common Provisions Regulation Part II, Subpart E, Affirmative Defense Provision for Excess Emissions During Malfunctions. The permittee shall notify the Division of any malfunction condition which causes a violation of any emission limit or limits stated in this permit as soon as possible, but no later than noon of the next working day, followed by written notice to the Division addressing all of the criteria set forth in Part II.E.1 of the Common Provisions Regulation. See: http://vvww. cdphe.state.co. us/requlations/airregs/100102acicccom m onprovisionsreq.pdf. 4) The emission levels contained in this permit are based on the following emission factors: Point 004: CAS # Pollutant Emission Factors Uncontrolled Emission Factors Uncontrolled Source NOx 0.068 lb/MMBtu 0.068 lb/MMBtu AP -42, Table 13.5-1 CO 0.37 lb/MMBtu 0.37 lb/MMBtu AP -42, Table 13.5-1 VOC 41.88 lb/MCF 2.09 lb/MCF Engineering Calculation Note: The controlled emissions factors for point 004 are based on the flare control efficiency of 95%. Point 005: Component Gas Service Heavy Oil Light Oil Water/Oil Service Connectors --- --- --- --- Flanges 55 --- 6 --- Open-Ended Lines --- --- --- --- Pump Seals 10 --- 3 --- Valves 50 --- 5 - Other 13 --- 3 -- VOC Content (wt%) 53.04% 100% 100% 100% Benzene Content (wt%) --- --- - Toluene Content (wt%) --- --- --- Ethylbenzene (wt %) --- --- --- --- Xylenes Content (wt%) --- --- --- n-hexane Content (wt%) --- --- --- --- *Other equipment type includes compressors, pressure relief valves, relief valves, diaphragms, drains, dump arms, hatches, instrument meters, polish rods and vents TOC Emission Factors (kg/hr-component): AIRS ID: 123/9711 Page 7 of 9 bliceHealth and Environment it Pollution Control Division Component Gas ervice F F Neavy Oi Water/Oil Service _ig t Oil Connectors 2.0E-04 7.5E-06 2.1E-04 1.1E-04 Flanges 3.9E-04 3.9E-07 1.1E-04 2,9E-06 Open-ended Lines 2.0E-03 1.4E-04 1.4E-03 2.5E-04 Pump Seals 2.4E-03 NA 1.3E-02 2.4E-05 Valves 4.5E-03 8.4E-06 2.5E-03 9.8E-05 Other 8.8E-03 3.2E-05 7.5E-03 1,4E-02 Source: EPA -453/R95-017 Compliance with emissions limits in this permit will be demonstrated by using the TOC emission factors listed in the table above with representative component counts, multiplied by the VOC content from the most recent gas and liquids analyses. 5) In accordance with C.R.S. 25-7-114.1, each Air Pollutant Emission Notice (APEN) associated with this permit is valid for a term of five years from the date it was received by the Division. A revised APEN shall be submitted no later than 30 days before the five-year term expires. Please refer to the most recent annual fee invoice to determine the APEN expiration date for each emissions point associated with this permit. For any questions regarding a specific expiration date call the Division at (303)-692-3150. 6) This facility is classified as follows: Applicable Requirement Status Operating Permit Synthetic Minor Source: VOC PSD True Minor Source MACT HH Area Source Requirements: Not Applicable 7) Full text of the Title 40, Protection of Environment Electronic Code of Federal Regulations can be found at the website listed below: http://ecfr.gpoaccess.gov/ Part 60: Standards of Performance for New Stationary Sources NSPS 60.1 -End SubpartA— SubpartKKKK NSPS Part 60, Appendixes Appendix A — Appendix I Part. 63: National Emission Standards for Hazardous Air Pollutants for Source Categories MACT 63.1-63.599 Subpart A — Subpart Z MACT 63.600-63.1199 Subpart AA— Subpart DDD MACT 63.1200-63.1439 Subpart EEE — Subpart PPP MALT 63.1440-63.6175 Subpart QQQ — Subpart YYYY MACT 63.6580-63.8830 Subpart ZZZZ — Subpart MMMMM AIRS ID: 123/9711 Page 8 of 9 MACT 63.89 SSulapatLJN a o epartX bli Health and Environment Air Pollution Control Division 8) An Oil and Gas Industry Construction Permit Self -Certification Form is included with this permit packet. Please use this form to complete the self -certification requirements as specified in the permit conditions. Further guidance on self -certification can be found on our website at: http://www.cdphe.state.co.us/ap/oiloaspermittinchhtm l AIRS ID: 123/9711 Page 9 of 9 Construction Permit Application Preliminary Analysis Summary Section 1 — Applicant Information Company Name: Chesapeake Operating, Inc. Permit Number: 12WE1858 Source Location: S28, T10N, R67W, Weld County (attainment) Equipment Description Point 004: Plant flare with a minimum combustion efficiency of 95%. Point 005: Fugitive emissions AIRS ID: 123-9711 Date: February 5, 2013 Review Engineer: Stephanie Chaousy, P.E. Control Engineer: Chris Laplante Section 2 - Action Completed Grandfathered Modification APEN Required/Permit Exempt X CP1 Transfer of Ownership APEN Exempt/Permit Exempt *If tank is a true minor source at a true minor facility, it shal be granted "Final Approval" Section 3 — Applicant Completeness Review Was the correct APEN submitted for this source type? X Yes No Is the APEN signed with an original signature? X Yes No Was the APEN filled out completely? X Yes No Did the applicant submit all required paperwork? Yes X No Did the applicant provide ample information to determine emission rates? X Yes No If you answered "no" to any of the above, when did you mail an Information Request letter to the source? Received new calculations on 12/21/12 for VOC emissions (including separator emissions). On what date was this application complete? May 23, 2012 Section 4 — Source Description AIRS Point Equipment Description 004 Plant flare used to control gas stream off of the 3 -phase separator. Flare has a minimum combustion efficiency of 95%. The flare is enclosed. 005 Fugitive emission leaks. Is this a portable source? Yes X No Is this location in a non -attainment area for any criteria pollutant? Yes X No If "yes", for what pollutant? PM10 CO Ozone Is this location in an attainment maintenance area for any criteria pollutant? Yes X No If "yes", for what pollutant? (Note: These pollutants are subject to minor source RACT per Regulation 3, Part B, Section III.D.2) PM10 CO Ozone Page 1 U Is this source located in the 8 -hour ozone non - attainment region? (Note: If "yes" the provisions of Yes X No Regulation 7, Sections XII and XVII.C may apply) Section 5 — Emission Estimate Information AIRS Point Emission Factor Source 004 AP -42, Table 13.5-1 for NOx and CO; mass balance for VOC 005 EPA -453/R-95-017, Table 2-4 Did the applicant provide actual process data for the emission inventory? X Yes No Basis for Potential to Emit (_PTE) AIRS Point Process Consumption/Throughput/Production 004 5516 MCF/yr 005 Equipment Type Gas Heavy Oil (or Heavy Liquid) Light Oil (or Light Liquid) Water/Oil Connectors --- --- --- --- Flanges 55 --- 6 --- Open -Ended Lines --- Pump Seals 10 --- 3 --- Valves 50 --- 5 --- Other 13 --- 3 --- Basis for Actual Emissions Reported During this APEN Filing (Reported to Inventory) AIRS Point Process Consumption/Throughput/Production Data Year 004 5516 MCF/yr 005 Equipment Type Gas Heavy Oil (or Heavy Liquid) Light Oil (or Light Liquid) Water/Oil Connectors --- --- --- --- Flanges 55 --- 6 --- Open -Ended Lines --- --- --- --- Pump Seals 10 --- 3 --- Valves 50 --- 5 --- Other 13 --- 3 --- Basis for Permitted Emissions (Permit Limits) AIRS Point Process Consumption/Throughput/Production 004 5516 MCF/yr 005 Equipment Type Gas Heavy Oil (or Heavy Liquid) Light Oil (or Light Liquid) Water/Oil Connectors --- --- --- --- Flanges 55 --- 6 --- Open -Ended Lines --- --- --- --- Pump Seals 10 --- 3 --- Valves 50 --- 5 --- Other 13 --- 3 --- Does this facility use control devices? X Yes No AIRS Point Process Control Device Description % Reduction Granted 004 01 Flare 95 Page 2 a Section 6 - Emission Summary (tons per year) Point NO„ VOC CO SOx PM10 Single HAP Total HAP PTE: 001 --- 94.0 --- --- --- 1.4 (n -hexane) 1.6 002 --- 4.2 --- --- --- 0.4 (n -hexane) 0,5 003 2.0 0.1 1,1 --- --- 0.08 (formaldehyde) 0.1 004 1.2 115.5 6.3 --- --- --- -- 005 --- 3.0 -- --- --- --- --- Uncontrolled point source emission rate: 001 --- 78.3 -- -- --- 1.2 (n -hexane) 1.3 002 --- 4.2 --- -- -- 0.4 (n -hexane) 0.5 003 2.0 0.1 1.1 --- --- 0.08 (formaldehyde) 0.1 004 1.2 115.5 6.3 -- --- --- --- 005 --- 3.0 --- --- --- --- --- TOTAL (TPY) 3.2 201.2 7.4 --- --- 1.6 (n -hexane) 1.9 Controlled point source emission rate: 001 --- 39 --- --- --- 0.07 (n -hexane) 0.08 002 -- 10 --- --- --- 0.02 (n -hexane) 0.02 003 2.0 0.1 1.1 --- -- 0.08 (formaldehyde) 0.1 004 1.2 8.0 6.3 -- --- --- --- 005 -- 3.0 -- -- -- --- --- INSIGNIFICANTS (TPY) 0.2 0.5 0.2 --- --- --- --- TOTAL PERMITTED (TPY) 3.2 60.1 7.4 --- --- 0.09 (n- hexane) 0.2 Section 7 — Non -Criteria / Hazardous Air Pollutants Pollutant CAS # BIN Uncontrolled Emission Rate (lb/yr) Are the emissions reportable? Controlled Emission Rate (lb/yr) Note: Regulation 3, Part A, Section II.B.3.b APEN emission reporting requirements for non -criteria air pollutantsare based on potential emissions without credit for reductions achieved by control devices used by the operator. Section 8 —Testing Requirements Will testing be required to show compliance with any emission rate or regulatory standard? X Yes No If "yes", complete the information listed below AIRS Point Process Pollutant Regulatory Basis Test Method 004 01 VOC, HAPS State only requirement Site -specific gas analysis 005 01 VOC, HAPS State only requirement Site -specific gas analysis 005 01 VOC, HAPS State only requirement Hard component count Section 9 — Source Classification Is this a new previously un-permitted source? Yes No Page 3 z Point 004: Flare X Point 005: Fugitives X What is this facility classification? True Minor X Synthetic Minor Major Classification relates to what programs? X Title V PSD NA NSR MACT Is this a modification to an existing permit? Yes X No If "yes" what kind of modification? Minor Synthetic Minor Major Section 10 — Public Comment Does this permit require public comment per CAQCC Regulation 3? X Yes No If "yes", for which pollutants? Why? For Reg. 3, Part B, III.C.1.a (controlled emissions increase > 25/50 tpy)? X Yes No For Reg. 3, Part B, III.C.1.c.iii (subject to MACT)? Yes X No For Reg. 3, Part B, III.C.1.d (synthetic minor emission limits)? X Yes No Section 11 — Modeling Is modeling required to demonstrate compliance with National Ambient Air Quality Standards (NAAQS)? If "yes", for which pollutants? Why? NOx emissions are less than 40 TPY. Yes X No AIRS Point I Section 12 — Regulatory Review --fegulation-1 - Particulafe; Smoke. Carbon Monoxide and Sulfur Dioxide __-LT-- 004, 005 Section Il.A.1 - Except as provided in paragraphs 2 through 6 below, no owner or operator of a source shall allow or cause the emission into the atmosphere of any air pollutant which is in excess of 20% opacity. This standard is based on 24 consecutive opacity readings taken at 15 -second intervals for six minutes. The approved reference test method for visible emissions measurement is EPA Method 9 (40 CFR, Part 60, Appendix A (July, 1992)) in all subsections of Section II. A and B of this regulation. Section II.A.5 - Smokeless Flare or Flares for the Combustion of Waste Gases No owner or operator of a smokeless flare or other flare for the combustion of waste gases shall allow or cause emissions into the atmosphere of any air pollutant which is in excess of 30% opacity for a period or periods aggregating more than six minutes in any sixty consecutive minutes. Rev ifiation 2 -Odor r- 004, 005 Section l.A - No person, wherever located, shall cause or allow the emission of odorous air contaminants from any single source such as to result in detectable odors which are measured in excess of the following limits: For areas used predominantly for residential or commercial purposes it is a violation if odors are detected after the odorous air has been diluted with seven (7) or more volumes of odor free air. ` _ LLl ulation 3. APENs; Construction= Permits Operating Permits;' PSD 004, 005 Part A-APEN Requirements Criteria Pollutants: For criteria pollutants, Air Pollutant Emission Notices are required for: each individual emission point in an attainment area with uncontrolled actual emissions of two tons per year or more of any individual criteria pollutant (pollutants are not summed) for which the area is attainment. (Applicant is required to file an APEN since emissions from production exceed 2 tons per year VOC) 004, 005 Part B — Construction Permit Exemptions Applicant is required to file a permit since uncontrolled VOC emissions are greater than the 5.0 TPY threshold (Reg. 3, Part B, Section ll.D.3.a) Regulation -,6.- New Source'. Performance -Standards 004 None Page 4 a �> 005 NSPS KKK: Equipment Leaks of VOC from onshore natural gas processing plants. Affected facilities at onshore natural gas facilities (any processing site engaged in the extraction of natural gas liquids from field gas, fractionation of mixed natural gas liquids (NGLs) or both). Is this source at a "natural gas processing plant?" No Is this source subject to NSPS KKK? No WHY? Facility not defined as a natural gas processing plant, therefore, does not meet the _ ERe uC-ation 7 °--=Volatile 0= rgarneVonipounds 004 None 005 Section XII.G: If facility is a natural gas processing plant located in non -attainment area, then subject to Section M.G. Facility is not a natural gas processing plant, therefore, not subject to Section XU. G. _-R •elation 8 —Hazardous g= ollutants' 004 None 005 MACT HH: If facility is MAJOR source for HAP (summation of HAPS of dehydrators and fugitives), then fugitive emissions are subject to MACT HH. Is this facility considered MAJOR for HAPS? No Is this source subject to MACT HH? No WHY? Facility is area source for MACT HH, therefore, only TEG dehydrators are subject to MACT HH. This facility has no TEG dehydrators, so facility not subject to MACT HH. Section 13 — Aerometric Information Retrieval System Coding Information Point Process Process Description Emission Factor Pollutant I CAS # Fugitive (Y/N) Emission Factor Source Control (%) 004 01 41.88 lb/MCF VOC No Engineering Calculation 95 Flare 0.068 Ib/MMBtu NOx No AP -42, Table 13.5-1 NA 0.37 lb/MMBtu CO No AP -42, Table 13.5-1 NA SCC 31000205 -Flares 005 01 Fugitive VOC Leak Emissions VOC Yes • EPA -453/R-95-017, Table 2-4 NA SCC 31000220: All Equip. Leak Fugitives (Valves, flanges, connections, seals, drains) Section 14 — Miscellaneous Application Notes AIRS Point 004 Flare A permit will be issued because the uncontrolled VOC emissions are greater than 2 TPY (APEN threshold) and TOTAL FACILITY is greater than 5 TPY (permit threshold). VOC, NOx and CO (from AP -42, Chapter 13, Table 13.5-1 (NOx = 0.068 lb/mmbtu; CO = 0.37 Ib/mmbtu; VOC = 0.14 ib/mmbtu) Operator did not include associated gas analysis with the application. I emailed the Operator on 2/5/13 for the gas analysis. Gas analysis showed no BTEX. Original VOC calculations did not include emissions from the separator. Received new calculations on 12/21/12 and generated a new VOC emission factor to account for"associated gas" emissions that will be controlled: VOC = (115.5"2000)/5516 = 41.88 lb/MCF Page 5 r AIRS Point 005 Fugitive emissions A permit will be issued because the uncontrolled VOC emissions are greater than 2 TPY (APEN threshold) and TOTAL FACILITY is greater than 5 TPY (permit threshold). Operator did not include associated gas analysis with the application. I emailed the Operator on 2/5/13 for the gas analysis. Gas analysis showed no BTEX. I calculated fugitives based on their APEN. Their calculation sheet showed that they used the same emission factor for GAS -compressor seals and GAS -relief valves (even though compressor seals are on the APEN as GAS -pump seals and the relief valves are listed as GAS -Other). Operator used the emission factor for GAS -Other for all sources. I calculated it both ways, and did not get a big difference in emissions, so I will agree with the Operator's calculation of 3.0 TPY VOC. Page 6 Qa e 1=4 ▪ F gn CA 1 Ts 4 ® '- �I • �tf5 Z IW I-4 Section 02 —R Section 01—AdministrativeInformation ox below that applies) o O aa❑ ❑❑ O • • O VI •Q0 U V zc Chesapeake Operating, Inc: State x0-67 28-1H ta z z a U Sec28-T1ON-R67W I. • 0 I 41 w obi In P.O. Box 18496 Oklahoma City, OK 73154 O 0 p 3 z z' 0 L E O v AI 6 O Q 0 F te= O A I E 0 1 u 1 t M 5. 0 o ill u O GO a 0 0 yti 3 N ta 'n ▪ a r402 .ca bd • N d• • b• N �1: sb I, O z Ql_ 0 z Ii 0 U) 9 Suiq O Pp.0 r' —F4 U M M M Q��� en o O O O ;4 eatsu • 8 0 O A 'D- C) o a0 o w S ❑❑ N w O 4 0 FORM APCD-200 0 bf) Emission Source 0 N PO -104.902546 ln N ) Uo CO ri O "UF• 0 • O to t5- o <n o 2. o z Vertical with. obstructing raincap N N .G z U b O • Manufacturer.. .0 O 0 R N a 0 z. 1.020 Btu/SCF a) CC Q 0 713 w Natural Gas W ti. bn L 8 P. O 2. 1.;,= 0 = b C) O ▪ ' C U - � • E Ca Cr • CO u 0 tit ) ti 4 U) C U t Estimation Method or Emission Factor Source N/A zd�� N CI N Pion -Criteria Re ortable Air Pollutant Addendum form to re ort ollutants not listed above. rr0 Controlled (Tons/Year) z ` z z z 194 44 g' k0 .y aW Uncontrolled (Tons/Year) z Z z z . - vim Actual Calendar Year L Emissions3 IA ,,g'0'0 44 YIN 1/4: i Uncontrolled (Tons/Year YIN 4 zz N/A 4 ? 4 z Q z I• NIA Emission Factor N/A a a . .� . 4' z 4 g4 . iti .OO 42 ,O Uncontrolled Basis 4 ( NIA 4 4 i 4 4 e.e n Control Efficiency (.% Reduction) V/N 4 d N/A z Z Z z z Overall Collection Efficiency. 4 YIN d Z 4 z @ z 1,'/Ni z Please use the APCD Control Device Description i o NIA N/A WN V/N N/A z z 0 co cis NIA p, o n x x dki M O. o to .S It D N w 0: ow •0.,o C o 67 53 _. ✓ 'U 0 O 0 W • bf fl 0 CC C cC N ▪ U s h a �+ C14 0 U 0. 0 E p R cd tri 0 C.) C) E O g "P TJ ;1 U ctl 43 U A 4) .0 d to Supply Data onent Leak Emissions 0 C Ca 0 0 T 0 0 C) Co c a E a 42 cc x _ € 3 d 0 c c m o o T m _ L A E a c w u 0 O - L' C Ct tn. w 3 N � � a w o A : 9 FW'1 E'•••9" zW" ad P. uested Action (Check applicable request boxes) Section 02 - Re Section 01— Administrative Information W permit or newly reported emission source 0. -50 c. ° 20 n a ❑ v0. o - o a. Er > N C y W ^ C .'"' 2 •C G 0 - a 2 �C O R C C cc H U cc a ", c 0 = F `cc u cc . o a 6..`-' A R. 3 w a O F i v 0 a a c o v J❑ ❑ .. 1a a 7' c n m x a d >,°;) 3 a m _ 9 m m E o E cc .��.. c .L°'. o_ c x. . W y C 0n. 3 0 F o .0 m o Q ^, ° +8'''' "8 M N ° O E 0 r O c c., a aE Z O py o o pw b a v U UCiid 0` P Cr O` ®❑ El El Chesapeake Operating, Inc. State 10-67 28-111 E E cc cc T 0 c a E Eon U 3 U N Source Location: 1/7. 7 t -- -o U a N P.O. Box 18496 Oklahoma City, OK 0 N In M T N Ca Phone Number: Person To Contact: ❑ o o 0 o ((405) 849-2017 a z jeff.ingerson@chk.com aaz Section 03 — General Information 'O 0. Ca b cc 0 cc 0 a. cc .U. 0 -o 0 C N 0 In cc 3 I 0 bp o cc "0 C o a. U a. U O 0 O E W w o Ca 0 -k cc �z Brief description of equipment associated witl A__-----C-\N° �V2'Z� 401- M - Sl u�a0 � N o ;ogres'��uy 0 c o 0 o G .o• L M v am a c A C v 0 G O fV w w � O z �� w a 7 v "i. FTI y s o ^a 2 u L � K O v �o ≥e 0'>0 Cc OL .M-, Q Ca N of dam -ox" 7 L L N 'O O vi E c,�.U2 o U c G Pi bo O U C .wi, o Cn 0 C, cc .y - a VqU v'a o C w, C 00 W 0<aO .A w° 4on 0 i 5 N Po U Q 5 z. Ch N o 0 0 O r. U cy� 0 .0 Ch za pc C d ---- 4F44 00 O 'O- A Ca 0 cc .0. 03 " Information Section 04 — Re z z Z El r r ❑ ❑ Is this equipment subject to NSPS 40 CFR Part 60, Subpart KKIC 40 CFR Part 63, Subpart FIN? Is this equipment subject to NES Subpart that applies to t List any other NSPS or Section 05 — Stream Constituents icable stream. ci -; de x y� 3 M In 0 7 c P L •04 cc O w 3 0 y .0 0. o O CP. A C E 0. i 0. O 'y 0 0 141, w 0 0 0 C 0O 0 O X x 0 0 P _0 U Ugel U U ❑ ❑ O 0 cc cc 0 E O A. 00 w 0 U G T S cc U cc c S 00 h cc a .o N 0 on Pr C) C CA N FORM APCD-203 123-9711-005-APEN-2012-05-23.-01 onent Leak Emissions Q ,c firit Emission Source AIRS ID: & Control Information Section 07 —Leak Detection & Re Section 06 — Location Information (Provide Datum and either Lat/Long or UT O �o o,r ry 0) O 0 o Fz •o 0 to k N 0 W 2. o N O O _ 0 ¢ z O d 0 0 c".., ❑ ❑ '38 O R og C7 e co 0 404.902546 z Section 08 — Emission Factor Information -a C7 a a a a a' z zz zz zz z z 0 U d d d d d d z z z z z z z c. O L .0 C. O Ca G 0 U L C. 0 U .0 e 0 'z 00 N 0 to 0 0 C 0 U e d z en to en 0 E 0 0 z Q z Q z z z d z d z a z -C z d z d z E U L 'z S U L E U E U L 0 E 0 00 0 0 Q a 0 0 0 0 a 0 d z to Q z 0 In en 0 0 Open -Ended Lines O ,8020 Section 09 — Emissions Inventory Information &_Emmission Control Information below (e.g. 2007): T4 r a T R a Emission Far 0 .O 0 wO C C ,O `0 2IP O yOp a a zz a z Q z Q zz Q zz et @"o m NW 004 0 4,4 O O 0 U H Q Q z -O Ca 0 0 C O -C d C 0 m O 85 0 O 0 0 v a z z d z N d z d z 0 0 0 U 0 Uncontrolled Basi: ti U N 0 N H Ca m 0 c, 0 d P v sted Permitted Emissi o 8 a° R G' 0 0 d o .00 E u 5 84 3 E w c u ti 0 8 E a� ification - I hereby certify that all information contained herein and information submitted with this application is complete, true and correct. Section 10 —Applicant Ce d W u ae 101 0 a O O co a y N Ea G 0. F Ca w N 0. N 0 N F4 Hello